Install timing case cover, bottom
Mounting the beaded metal gaskets
- Clean sealing surfaces (2).
- Replacing the beaded metal gaskets (1).
- Securing the beaded metal gaskets (1) with the timing case cover screws.
- For timing case cover or timing chain replacement:
Loosen screw (3).
Remove jump guard (4).
Position jump guard (4).
Tighten down screw (3).
TIGHTENING TORQUE SPECIFICATIONSJump guard M6x25 tightening torque
10 Nm - For timing case cover or timing chain replacement:
Release and remount the coolant temperature sensor (1).
Tighten the coolant temperature sensor (1).
TIGHTENING TORQUE SPECIFICATIONSWater/oil temperature sensor Sensor M12x1.5 tightening torque
18 Nm - The centering pins (1) must not be damaged, replace if necessary.
- (1) Clean sealing surfaces.
Tightening the screw connection 1 on the front timing case cover
- Position the timing case cover.
- Tighten screws in the order (1) to (2).TIGHTENING TORQUE SPECIFICATIONS
Timing case cover on bottom crankcase M8x45, M8x55, M8x65, M8x85 tightening torque
25 NmSecuring the screw connection 2 on the front timing case cover
- Tighten screws in the order (3) to (9).TIGHTENING TORQUE SPECIFICATIONS
Timing case cover on bottom crankcase M8x45, M8x55, M8x65, M8x85 tightening torque
25 NmMounting the screw connection 3 on the front timing case cover
- Position the carrier plate (1).
- Tighten screws in the order (10) to (12).TIGHTENING TORQUE SPECIFICATIONS
Timing case cover on bottom crankcase M8x45, M8x55, M8x65, M8x85 tightening torque
25 Nm - Connect and lock the plug connection (1) to the coolant temperature sensor (2).
Follow-up work
- Refer to INSTALLING THE VIBRATION DAMPER .
- Refer to INSTALLING UPPER OIL SUMP SECTION (ENGINE REMOVED) .
- Refer to INSTALLING FRONT AXLE DIFFERENTIAL .
- Refer to INSTALLING OIL PUMP .
- Refer to INSTALLING THE LOWER OIL PAN SECTION .
- Refer to INSTALLING THE RIGHT CYLINDER HEAD .
- Refer to INSTALLING BOTH RIGHT VANOS ADJUSTERS .
- Refer to REMOVING THE SPECIAL TOOL TO PRETENSION THE TIMING CHAIN AT CYLINDER BANK 1 .
- Refer to INSTALLING THE HYDRAULIC CHAIN TENSIONER OF CYLINDER BANK 1 .
- Refer to INSTALLING THE SEALING CAP ON THE CYLINDER HEAD OF CYLINDER BANK 1 .
- Refer to INSTALLING VANOS SOLENOID ACTUATOR, EXHAUST OF CYLINDER BANK 1 .
- Refer to INSTALLING THE VANOS SOLENOID ACTUATOR INTAKE OF CYLINDER BANK 1 .
- Refer to PARTIALLY INSTALLING THE GUIDE TUBE FOR THE OIL DIPSTICK .
- Refer to INSTALLING THE LEFT CYLINDER HEAD .
- Refer to INSTALLING BOTH LEFT VANOS ADJUSTERS .
- Refer to REMOVING SPECIAL TOOL TO PRETENSION TIMING CHAIN ON CYLINDER BANK 2 .
- Refer to INSTALLING THE HYDRAULIC CHAIN TENSIONER OF CYLINDER BANK 2 .
- Refer to INSTALLING THE SEALING CAP ON THE CYLINDER HEAD OF CYLINDER BANK 2 .
- Refer to INSTALLING THE LEFT CYLINDER HEAD COVER .
- Refer to INSTALLING THE CYLINDER HEAD COVER ON THE RIGHT .
- Refer to INSTALLING THE VANOS SOLENOID ACTUATOR EXHAUST OF CYLINDER BANK 2 .
- Refer to INSTALLING VANOS SOLENOID ACTUATOR, INTAKE OF CYLINDER BANK 2 .
- Refer to INSTALLING OIL FEED LINE ON EXHAUST TURBOCHARGER CYLINDERS 5 TO 8 .
- Refer to INSTALLING RIGHT HIGH PRESSURE PUMP .
- Refer to INSTALLING THE LEFT HIGH PRESSURE PUMP .
- Refer to INSTALLING THE INJECTORS FOR THE CYLINDERS 1 TO 4 .
- Refer to INSTALLING THE INJECTORS FOR THE CYLINDERS 5 TO 8 .
- Refer to INSTALLING THE RIGHT HIGH-PRESSURE RAIL .
- Refer to PARTIALLY ATTACHING THE WIRING HARNESS FROM THE RIGHT CYLINDER HEAD COVER .
- Refer to INSTALLING THE HIGH-PRESSURE RAIL ON THE LEFT .
- Refer to FASTENING THE WIRING HARNESS SECTION TO THE LEFT CYLINDER HEAD COVER .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING FRONT HEAT SHIELD .
- Refer to INSTALLING THE LEFT AND RIGHT EXHAUST TURBOCHARGER .
- Refer to INSTALLING ALL IGNITION COILS .
- Refer to INSTALLING RIGHT CLEAN AIR PIPE .
- Refer to INSTALLING LEFT CLEAN AIR PIPE .
- Refer to INSTALLING BOTH CHARGE AIR COOLERS .
- Refer to INSTALLING THE COOLANT EXPANSION TANK FOR THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to CONNECTING THE LEFT CHARGE AIR LINE TO THE EXHAUST TURBOCHARGER .
- Refer to CONNECTING THE RIGHT CHARGE AIR LINE TO THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING COOLANT PUMPS .
- Refer to INSTALLING AIR CONDITIONING COMPRESSOR (ENGINE REMOVED) .
- Refer to INSTALLING THE BELT PULLEY ON THE TORSIONAL VIBRATION DAMPER .
- Refer to INSTALLING THE BELT TENSIONER .
- Refer to INSTALLING DRIVE BELT .
- Refer to INSTALLING THE FLYWHEEL .
- Refer to REMOVING THE ENGINE FROM THE ENGINE SUPPORT BRACKET .
- Refer to INSTALLING THE COMPLETE FRONT AXLE INCLUDING ENGINE AND TRANSMISSION .
- Refer to INSTALLING THE OIL FILTER ELEMENT .
- Refer to TIGHTENING THE OIL DRAIN PLUG .
- Refer to REMOVING THE OIL FILLER CAP .
- Refer to FILLING ENGINE OIL .
- Refer to INSTALLING THE OIL FILLER CAP .