Removing Tail Panel Outer Section And Inner Section
NOTE:
Perform the steps on the left and right side.
- Mark severance cut (1) in accordance with dimension and disconnect. Disconnect only the outer panel.
Dimension a = about 20 mm below the component edge of the tail light mount.
NOTE: Install the new part overlapping in area above the separating cut. (Bonded rivet method) - Open welded connections in area (1).
- Perform the rough separating cut (1) as shown.
- Loosen welded connections in areas (2).
- Remove the tail cowling of outer skin.NOTE: To provide a better overview: Schematic diagram with partially hidden components.
- Perform coarse separating cut (1) on reinforcement plate (2) as shown.NOTE: Section of outer tail panel hidden for better overview.
- Open welded connections in areas (1) and (2).
Release the welded connections as per possibility with the file belt sander.
- Release the welded connections in the area (1) with the file belt sander.
- Open welded connections in areas (1) and (2).
- Open welded connections in area (1).
- Perform coarse separating cut (2) as shown.
Remove the central section of tail panel.
- Release the welded connections in the area (1).
Remove the outer section of tail panel.
- Open the welded connections in area (1) and remove the metal section (2).
- Do not damage the sheet metal cutout (3).