Preparing New Part

Further information is available.

NOTE: TECHNICAL INFORMATION
Structural adhesive bonding .
Observe preparation of bonding surfaces.
For additional information see 4100... BMW/MINI BONDING INSTRUCTIONS (ALL X5 MODELS, 2019-2022) .

Remove adhesive residue from the flange surfaces.
Adjust new parts with an alignment bracket or a universal fixture and secure.
Prepare area (1) for structural adhesive bonding with blind rivets of aluminum on aluminum.
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Transferring hole pattern.

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Transfer the hole pattern to the new part in area (1).
Drill out holes to dia. 6.8 mm.
Prepare areas (1) and (2) for structural adhesive bonding with blind rivets of aluminum on aluminum.
Transfer the positions of the holes from the engine mount to the spring support in areas (1). Drill out holes to dia. 6.8 mm.
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Transferring hole pattern.
Transfer the hole pattern from the engine mount to the spring support in areas (2). Drill out holes to dia. 6.8 mm.

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Prepare area (1) for structural adhesive bonding with blind rivets of aluminum on steel.
Transfer the hole positions from the wheelhouse to the spring support in area (1). Drill out holes to dia. 6.8 mm.

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Prepare area (1) for structural adhesive bonding of steel on aluminum with blind rivets.
Transfer the hole positions from the engine compartment bulkhead to the spring support in area (1). Drill out holes to dia. 6.8 mm.

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Prepare area (1) for structural adhesive bonding with blind rivets of aluminum on aluminum.
Prepare area (2) for structural adhesive bonding of steel on aluminum with blind rivets.
Set holes Ø 6.8 mm in the areas (1) and (2). Get the number and position of the holes from the standard parts.

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Prepare the area (1) for the structural adhesive bonding of steel on steel.

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Prepare areas (1) and (2) for structural adhesive bonding with punch rivets of aluminum on aluminum and of steel on aluminum.

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Mark the separating cut (1) on the new part in accordance with the separating cut (2) on the vehicle with a material allowance of 15 20 mm and carry out the cut.
In areas (3), prepare overlapping joining by welding.

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Fit in new part section.
Prepare area (1) for structure bonding steel on steel.
Prepare area (2) for joining by welding.

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Set a hole Ø 6.8 mm centrally in area (1). Area (1) can be seen from the bottom.
Set two bores (2) Ø 6.8 mm according to dimension (a). Dimension (a) = 70 mm from the component edge.
Transfer holes (3) to the new part and drill with Ø 6.8 mm.
Adapt the new part in the area of the existing holes (4).
Remove new parts and deburr bores.

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