Preparing New Part

Further information is available.

NOTE: TECHNICAL INFORMATION
Structural adhesive bonding .
Observe preparation of bonding surfaces.
For additional information see: 41 00... BMW bonding instructions

(1) Remove adhesive residue on the bonding surfaces. Do not damage the shock tower and carrier support in the process!
Prepare areas (1) for structural adhesive bonding of aluminum on aluminum and aluminum on steel.

Courtesy of BMW OF NORTH AMERICA, INC.
Remove adhesive residue on the bonding surfaces (1) through (3).
Prepare the bonding surfaces (1) for structural adhesive bonding of steel on aluminum.

Courtesy of BMW OF NORTH AMERICA, INC.
Seal the hole (1) by MAG weld.

Courtesy of BMW OF NORTH AMERICA, INC.
Adjust and affix the new part of the engine mount with an alignment bracket or a universal fixture.
Prepare areas (1) and (2) for structural adhesive bonding of steel on aluminum.
Transfer the holes to the new part in areas (1) and (2). Drill holes with Ø 6.8 mm.

Courtesy of BMW OF NORTH AMERICA, INC.
Fit in new part.
Prepare areas (1) for joining by welding.
Prepare area (2) for structural adhesive bonding with blind rivets of aluminum on steel.
In the area (2), drill holes to Ø 6.8 mm. Select the number and position in line with the self-tapping screws of the standard production.
Prepare area (3) for structural adhesive bonding with blind rivets of steel on steel.
NOTE: TECHNICAL INFORMATION
For additional information see : 41 00... Transferring hole pattern.
Transfer the hole pattern to the new part in area (3). Drill the holes with dia. 6.8 mm.

Courtesy of BMW OF NORTH AMERICA, INC.
Prepare area (1) for the structural bonding of steel on aluminum.
Transfer the holes to the new part in area (1). Drill the holes with dia. 6.8 mm.

Courtesy of BMW OF NORTH AMERICA, INC.
Prepare area (1) for structural adhesive bonding with blind rivets of aluminum on aluminum.
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Transferring hole pattern.
Transfer the hole pattern of the engine mount to the new part in area (1). Drill out holes to dia. 6.8 mm.

Courtesy of BMW OF NORTH AMERICA, INC.
Prepare areas (1) and (2) for structural adhesive bonding with blind rivets of aluminum on aluminum,
Transfer the positions of the holes from the engine mount to the spring support in areas (1). Drill out holes to dia. 6.8 mm.
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Transferring hole pattern.
Transfer the hole patterns from the engine mount to the spring support in areas (2). Drill out holes to dia. 6.8 mm.

Courtesy of BMW OF NORTH AMERICA, INC.
Position holder (1).
Prepare area (2) for structural adhesive bonding of aluminum on aluminum.
In the area (2), drill holes to Ø 6.8 mm. Select the number and position in line with the self-tapping screws of the standard production.

Courtesy of BMW OF NORTH AMERICA, INC.

Replacing the coarse thread bolts and threaded weld bolts, surface steel

NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details.
Take the number and position from the component to be replaced or the installed parts.
Replace the coarse thread bolt (1) and the threaded weld bolt (2).
Parts: Coarse thread bolt (1), threaded weld bolt (2)
Weld the coarse thread bolt (1) and threaded weld bolt (2) onto the new part.

Courtesy of BMW OF NORTH AMERICA, INC.

Check ground pins and replace if necessary

NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details.
Check the ground pins (1) for stability and replace if necessary.

Courtesy of BMW OF NORTH AMERICA, INC.