Installing the component carrier
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NOTE:
RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
- Do not use any metal-cutting tools.
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
- Check the centering sleeves (1) for damage in the marked
areas, replace if necessary.
- Clean sealing surfaces (1) with special tool 0 495 102 (11 4 470)
.
- Guide the connecting pipe (1) out of the component carrier (2) in the arrow direction and remove it.
- Replace sealing rings (1) on thee connecting pipe (2).
Parts: Sealing ring
- Coat sealing rings (1) with coolant before installing.
- Guide the connecting pipe (1) in the arrow direction and install it on the component carrier (2).
- Replace the sealing ring (1) on the component carrier (2).
Parts: Sealing ring
- Insert and install function carrier (1) using the connecting pipe (2).
- Hand-tighten the bolts (1).
- Hand-tighten the bolts (1).
- Tighten down screws (1).TIGHTENING TORQUES SPECIFICATION
Coolant pump with function carrier on crankcase M8 x 35 tightening torque 19 Nm - Tighten down screws (1).TIGHTENING TORQUES SPECIFICATION
Coolant pump with function carrier on crankcase M8 x 35 tightening torque 19 Nm - Guide in and position the holder for the engine and the transmission oil lines.
- Tighten down screws (1).TIGHTENING TORQUES SPECIFICATION
Engine holder - transmission oil line on the engine mount M6X16 tightening torque 12 Nm - Connect and lock coolant line (1).
- Make sure that the coolant line (1) engages audibly.
- Replace sealing rings (1) and (2).
Parts: Sealing ring
- Guide in and install sealing ring (1).
- Guide in and install sealing ring (2).
- Screw the bolts (2) into the threaded support bushings (1).
- Push the threaded support bushings (1) back somewhat in the arrow direction using the bolts (2).
- Screw the screws (2) out of the threaded support sleeves (1) once again.
- Feed in the air conditioning compressor (2) and position it.
- Tighten the screws (1).TIGHTENING TORQUES SPECIFICATION
Air conditioning compressor in component carrier M10 Tightening torque 38 Nm - Feed in the refrigerant lines (3) and position them.
- Tighten the screws (2).TIGHTENING TORQUES SPECIFICATION
Refrigerant line on air conditioning compressor M8 tightening torque 19 Nm - Connect connectors (1) and lock.
The connector (1) must engage audibly.
Follow-up work
- Refer to INSTALLING THE COOLANT LINE BETWEEN THE CYLINDER HEAD AND THE COOLANT PUMP .
- Refer to INSTALLING THE STARTER MOTOR GENERATOR .
- Refer to INSTALLING THE DRIVE BELT FOR THE STARTER MOTOR GENERATOR .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT VALVE .
- Refer to INSTALLING THE LOW-TEMPERATURE COOLANT EXPANSION TANK .
- Refer to INSTALLING CHARGE AIR LINE .
- Refer to INSTALLING THE CLEAN AIR PIPE AND THE RESONATOR .
- Refer to INSTALLING THE INTAKE FILTER HOUSING (TENSION STRUT REMOVED ON SHOCK TOWER) .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING TENSION STRUT ON LEFT AND RIGHT SHOCK TOWER .
- Refer to INSTALLING UPPER CROSS CONNECTION .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
- Refer to EVACUATING AND CHARGING CONDITIONING .
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
- Refer to ACTIVATING THE 48 V ELECTRICAL SYSTEM .
- Refer to FILLING AND VENTING THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to FILLING AND VENTING THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY .
- Refer to INSTALLING THE FRONT BOTTOM RIGHT WHEEL ARCH COVER .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .