Preparing New Parts
Further information is available.
- Mark severance cuts on new part in accordance with severance cuts on vehicle and cut.
- Remove unneeded components from the new part.NOTE: TECHNICAL INFORMATION
For additional information see 4100... WELDING IN REINFORCEMENT PLATE (SHEET STEEL) (ALL X5 MODELS, 2019-2022) . - Prepare reinforcement plates on the separating cuts for joining by welding.
- Fit in new part.NOTE: TECHNICAL INFORMATION
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground.
For more information see 4100... BMW/MINI BONDING INSTRUCTIONS (ALL X5 MODELS, 2019-2022) . - In area (1), set 5 bores of 4.2 mm for the blind rivet. When doing this, do not drill into or through the production spot-welds.NOTE: TECHNICAL INFORMATION
For additional information see 4100... SPOT-WELD BONDING STEEL COMPONENTS (ALL X5 MODELS, 2019-2022) . - Prepare the new part in areas (1) and (2) for joining by welding.
In areas (2), observe the procedure for replacing spot-welded adhesive joints for the standard production.
- Remove new part and deburr holes.
Replacing the coarse thread bolts and threaded weld bolts, surface steel
NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details. - Take the number and position from the component to be replaced or the installed parts.
- Replace the coarse thread bolt (1) and the threaded weld bolt (2).
Parts: Coarse thread bolt (1), threaded weld bolt (2)
- Weld the coarse thread bolt (1) and threaded weld bolt (2) onto the new part.