Install New Parts

Further information is available.

NOTE: TECHNICAL INFORMATION
Use only approved spot welder for repair.
For additional information see 4100... WORKSHOP EQUIPMENT (BMW AND MINI VEHICLES) (ALL X5 MODELS, 2019-2022) .

Further information is available.

Install the left side member

Install new parts to fit with alignment bracket or universal fixture and secure.
Weld the separating cut (1) and the reinforcement plate (2).

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Weld the new parts in the areas (1) and (2) according to the new part preparation process.

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Weld the new parts in areas (1) and (2).

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Weld new part in the area (1).

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Weld the new parts in the area (1).

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Installing the rear luggage compartment floor

Further information is available.
Install new part and weld in the area (1).

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Installing the left luggage compartment floor

Further information is available.
Join new parts and weld in area (1).

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Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
CONSUMABLE SPECIFICATIONS

Cleaning agent R2 500 ml 83190417324
Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
CONSUMABLE SPECIFICATIONS

Cleaning agent R1 100 ml, Bottle 83192211217
Apply adhesive K5 to bonding surfaces.
ADHESIVE SPECIFICATIONS

Body adhesive K5 50 ml 83192158654

Install new parts and rivet in the areas (1) to (3) with blind rivets N3.

Place blind rivets from outside to inside.

CONSUMABLE SPECIFICATIONS

Blind rivet N3	83190301421
Ø 4 mm; clamping area 1-3 mm

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Rivet new parts in areas (1) and (2) with blind rivets N3 and N6.

Place blind rivets from outside to inside.

Area	Description	Number
1	N3	3
2	N6	2

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CONSUMABLE SPECIFICATIONS

Blind rivet N3	83190301421
Ø 4 mm; clamping area 1-3 mm

CONSUMABLE SPECIFICATIONS

Blind rivet N6	83192158655
Ø 4 mm; clamping area 3-5 mm

Rivet the new parts in the area (1) with blind rivets N3.

CONSUMABLE SPECIFICATIONS

Blind rivet N3	83190301421
Ø 4 mm; clamping area 1-3 mm

Weld the new part in the area (2). Avoid applying too much heat to the adjacent adhesive area (1).

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Installing the EMC screw
Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
Screw in the EMC screw.
Seal the EMC screw with the sealant.
CONSUMABLE SPECIFICATIONS

Sealant D1 (seam sealing) 310ml 83422409985

After the adhesive has hardened (1) install 3 EMC screws in the areas.

CONSUMABLE SPECIFICATIONS

screw	83190301639
EMC screw, SF Plus, M5x15

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Follow-up work