Remove left charge air cooler
NOTE:
RISK OF DAMAGE
Careless handling of tools and sharp-edged components.
Scratches, surface damage.
Careless handling of tools and sharp-edged components.
Scratches, surface damage.
- Protect working area.
- Handle tools and components carefully.
Preliminary work
- Refer to REMOVING THE TOP LEFT COVER IN THE ENGINE COMPARTMENT and REMOVING THE TOP RIGHT COVER IN THE ENGINE COMPARTMENT .
- Refer to REMOVING THE ACOUSTIC COVER .
- Refer to REMOVING UPPER CROSS CONNECTION .
- Refer to REMOVING THE FRONT-END STRUT .
- Refer to REMOVING THE REAR TOP CROSS CONNECTION .
- Refer to REMOVING THE INTAKE FILTER HOUSING ON THE LEFT .
- Refer to REMOVING THE LEFT UNFILTERED-AIR DUCT .
- Refer to REMOVING THE FAN COWL .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
- Refer to REMOVING THE WHEEL ARCH COVER AT THE BOTTOM FRONT LEFT AND BOTTOM RIGHT .
- Refer to DRAINING THE COOLANT FOR THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Open holder (1).
- Feed the coolant ventilation line (2) out of the holder (1).
- Release the nut (2).
- Put coolant line (1) aside.
- Loosen screws (2).
- Remove connecting plate (1).
- Unlock and disconnect the coolant line (1).
- Unclip coolant line (4) from the holder.
- Unlock and disconnect plug connections (2), (3) and (5).
Partially removing tank ventilation line of cylinder bank 2
- Unlock and disconnect the tank vent line (1).
- Unclip the tank vent line in the area (2).
- Place tank vent line to one side.
- Release the snap ring (1).
- Guide out hose (3) from the holder on the charge air cooler.
- Loosen hose clamp (2).
- Detach hose (1) from the nozzle of the charge air cooler.
- Loosen hose clamp (1).
- Guide out hose (3) from the holder on the charge air cooler.
- Pull the hose (2) off the stud of the charge air cooler.
- Unlock holder (1) upwards using a suitable screwdriver and disconnect it from charge air cooler (2).
- Loosen screw (1).
- Remove washer (2).
- Loosen hose clamp (1).
- Loosen hose clamp (2).
- Release the wiring harness mounting (1).
- Loosen screw (2).
- Guide out holder (3) downwards from grooves (4).
- Unlock and disconnect the coolant line (1).
- Feed out the charge air cooler (2) and remove it.