Installing the intake plenum

• Replace seals (1)  .

  Parts:  Seals

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• Clean contact surface (1)  .

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  NOTE: TECHNICAL INFORMATION 
  Additional coolant can leakage. Make sure that no coolant enters the intake port of the cylinder head.
• Guide in and position intake plenum (A)  on the cylinder head.
• Tighten the screws in order from (1)  to (5)  .

Intake plenum to cylinder head
M6	Tightening torque	10 Nm

• Connect and lock the coolant feed line (1)  .
• Ensure that coolant feed line (1)  snaps in audibly.

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• Tighten down screw (1)  .

Intake plenum to support
M6X25	Tightening torque	8 Nm

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• Feed in and install the wiring harness section (1)  for the injectors and the ignition coils.

  The locks (arrows) must engage audibly.

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• Feed in and install the wiring harness section (2)  for the injectors and the ignition coils.
• Secure clamps (1)  .

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• Guide in and install the wiring harness section (2)  for sensor system 1.
• Secure clamps (1)  .

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• Insert and install the tank vent line (1)  .
• Secure the tank vent line (1)  to the clamp (2)  .

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• Connect connectors (1)  and lock.
• Make sure the connector (1)  engages audibly.
• Tighten down screw (2)  .

Throttle body to holder
M6X25	Tightening torque	8 Nm

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• Insert and install the coolant hose (2)  .
• Fasten the clamping collar (1) with the special tool 0 495 794 (17 2 050)  .
• Guide in and install the wiring harness section (3)  for sensor system 2.
• Make sure that the locks (arrows) engage audibly.

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• Insert and install the tank vent line (2)  .
• Secure the tank vent line (2)  to the clamp (3)  .
• Tighten down screw (1)  .

Tank vent line to intake plenum
Oval-head screw	Tightening torque	3 Nm

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• Connect connectors (1)  and lock.

  The connector (1)  must engage audibly.

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• Insert and install the tank vent line (1).

  The locks (arrows) must engage audibly.

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• Insert and install the holder (2)  .
• Ensure that lock (1)  snaps in audibly.

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• Replace the seal (1)  .

  Parts:  Seal

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• Insert and install charger air line (1)  .
• Tighten screws (arrows).

Charge air line to throttle body
M6	Tightening torque	8 Nm

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• Connect connectors (1)  and lock.
• Connect connectors (2)  and lock.
• Make sure that the connector (1)  and (2)  engages audibly.
• Secure clamps (3)  .

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Follow-up work 

• Refer to INSTALLING THE TANK VENT VALVE .
• Refer to INSTALLING CONTROL UNIT BRACKET .
• Refer to INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
• Refer to INSTALLING THE DME CONTROL UNIT .
• Refer to INSTALLING ACOUSTIC COVER AT REAR .
• Refer to INSTALLING THE COWL UPPER PART .
• Refer to INSTALLING TENSION STRUT ON LEFT AND RIGHT SHOCK TOWER .
• Refer to INSTALLING WINDSHIELD PANEL COVER .
• Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
• Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
• Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
• Refer to INSTALLING THE REAR HOOD SEAL .
• Refer to FILLING THE LOW-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
• Refer to ACTIVATE VEHICLE-SPECIFIC HIGH-VOLTAGE OR LOW-VOLTAGE ELECTRICAL SYSTEM .
• Refer to VENTING THE LOW-TEMPERATURE COOLING SYSTEM .
• Refer to INSTALLING ACOUSTIC COVER .
• Refer to INSTALLING THE FRONT LEFT BOTTOM WHEEL ARCH COVER .
• Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
• Refer to INSTALLING FRONT UNDERBODY PROTECTION .