Replacing the turbocharger for cylinders 4 to 6

CAUTION: Heavy component. 
Heavy components can lead to injury or damage. 

• Remove and install heavy components with the aid of another person/other persons.

NOTE: RISK OF DAMAGE 
Damage of the electric wastegate valve controller. 
Excessive force when removing and installing a jammed turbocharger may damage the electric wastegate valve controller. 

• Do not pull on the electrical wastegate valve controller or on the coupling rod.
• Apply force only at the turbine housing and exhaust manifold.
• Do not pull on the compressor housing.

• Loosen screw (1)  .
• Feed out oil feed line (2)  and remove.

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• Loosen screws (1)  .
• Feed out the connecting bracket (2)  and remove it.

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• Loosen screw (1)  .
• Guide out and remove holder (2)  .

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• Check the sealing ring (1)  for damage and replace if necessary.

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• Sealing surface (1)  must be free of oils, greases and cleaning agents.

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• Replace the sealing rings (1)  of the oil feed line (2)  for the cylinders 4 to 6 with the special tool 0 496 714 (00 9 030) .

  Parts:  Sealing ring

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NOTE: RISK OF DAMAGE 
Dry running due to insufficient initial filling of the turbocharger. 
Damage to the turbocharger. 

• Be sure to do the initial filling when replacing the turbocharger.
• Fill the turbocharger with the matching additive (see applicable BMW parts catalogue).

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• Fill turbocharger additive (1)  into the bore (2)  of the oil feed line.

CONSUMABLE SPECIFICATION

Additive for turbocharger

17 ml, Tube

83195B305D6

• Insert and install the oil supply line (1)  .
• Tighten down screw (1)  .

TIGHTENING TORQUES SPECIFICATION

Oil feed line to turbocharger
M6 x 12	tightening torque	8 Nm

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• Insert and install the connecting bracket (2)  .
• Tighten down screw (1)  .

TIGHTENING TORQUES SPECIFICATION

Connecting brackets on turbocharger
M6	tightening torque	8 Nm

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• Insert and install the holder (2)  .
• Tighten down screw (1)  .

TIGHTENING TORQUES SPECIFICATION

Holder on turbocharger for cylinders 4 to 6
M6X14	tightening torque	10 Nm

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