Removing both actuators
WARNING:
High-voltage system.
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
- All work on the high-voltage system may only be carried out by specially trained and technically experienced personnel.
- For additional information see: SAFETY INSTRUCTIONS ON HANDLING HYBRID CARS .
- For additional information see: NOTES ON REPAIR OF HIGH-VOLTAGE BATTERY UNIT .
Preliminary work
- Refer to REMOVING FLAP IN LUGGAGE COMPARTMENT TRIM PANEL ON RIGHT .
- Refer to DE-ENERGIZE THE HIGH-VOLTAGE SYSTEM
- Refer to CHECKING THAT NO VOLTAGE IS APPLIED
- Refer to DISCONNECTING THE NEGATIVE BATTERY CABLE (STARTER UNIT BATTERY) .
- Refer to REMOVING BATTERY COVER IN TRUNK .
- Refer to DISCONNECTING THE NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY
- Refer to BRINGING FRONT COMPARTMENT LID IN THE SERVICE POSITION .
- Refer to REMOVING THE SEAL FOR THE HOOD REAR .
- Refer to REMOVING THE COVER OF THE ENGINE COMPARTMENT AT THE REAR LEFT .
- Refer to REMOVING THE COVER OF THE REAR RIGHT ENGINE COMPARTMENT .
- Refer to REMOVING LEFT AND RIGHT WIPER ARM .
- Refer to REMOVING THE COWL COVER .
- Refer to REMOVING THE ACOUSTIC COVER .
- Refer to REMOVING THE TENSION STRUT AT THE SHOCK TOWER ON THE LEFT AND RIGHT .
- Refer to REMOVING THE FIREWALL UPPER PART .
- Refer to REMOVING ACOUSTIC COVER AT REAR .
- Refer to RELEASING THE HIGH-VOLTAGE CABLES ON THE EME .
- Refer to REMOVING THE SECOND FIREWALL AT THE BOTTOM .
NOTE:
RISK OF DAMAGE
Electrostatic discharge.
Damage to or destruction of electrical components.
Electrostatic discharge.
Damage to or destruction of electrical components.
- Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away.
- Read and comply with user information on using the associated special tool 12 7 060.
- Only tap the housings of electrical components. Do not tap pins or multi-pin connectors directly.
- Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
- For additional information, see: NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .
NOTE:
The figure shows the rear of the engine.
- Position special tool 2 360 895 correctly on the actuator (1) of the intake side.
- Twist the actuator (1) of the intake side with the special tool 2 360 895
by about 50° in the arrow direction and loosen it.NOTE: The figure shows the rear of the engine.
- Position special tool 2 360 895
correctly on the actuator (1) of the exhaust side.
- Twist the actuator (1) of the exhaust side with the special tool 2 360 895 by about 50° in the arrow direction and loosen it.
NOTE:
The figure shows the rear of the engine.
- Unlock and disconnect plug connections (1).
- Feed out and remove both actuators.