Replacing the intake plenum
Removing the throttle body
- Loosen screws (1) .
- Remove the connecting branch (2)
.
- Loosen screws (1) .
- Remove the throttle valve (2)
.
- Replace charge air cooler (1)
.
Parts: Charge air cooler
- Loosen screw (1) .
- Remove boost pressure sensor (2)
.
- Release the holder (1)
from the charge air cooler (2)
.
- Loosen screws (1) .
- Remove the holder (2)
.
- Replace charge air cooler (1)
.
Parts: Charge air cooler
- Install holder (2) .
- Tighten the screws (1)
.TIGHTENING TORQUES SPECIFICATION
Holder to charge air cooler Self-tapping screw M6 Tightening torque 5 Nm - Attach the holder (1)
to the charge air cooler (2)
.
- Install the boost pressure sensor (2).
- Tighten down screw (1)
.TIGHTENING TORQUES SPECIFICATION
Boost pressure sensor to intake plenum TS6X20 Tightening torque 5 Nm - Replace the intake plenum.
Parts: Intake plenum
Installing the throttle body
- Replace sealing ring (1)
.
Parts: Sealing ring
- Position throttle body (2) .
- Tighten the screws (1).TIGHTENING TORQUES SPECIFICATION
Throttle body to charge air cooler Hexagon screw M6 Tightening torque 9 Nm - Replace sealing ring (1)
.
Parts: Sealing ring
- Position the connecting neck (2) .
- Replace screws (1)
.
Parts: Screws
- Tighten the screws (1)
.TIGHTENING TORQUES SPECIFICATION
Connecting bracket on throttle valve Oval-head screw
M6 Replace screws.Joining torque 4 Nm tightening torque 8 Nm