Installing the connecting brackets on the exhaust turbocharger for the cylinders 4 to 6
NOTE:
RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
- Do not use any metal-cutting tools.
- Clean the sealing surface (1) using special tool 0 495 102 (11 4 470)
.
- Clean the sealing surface (1) using special tool 0 495 102 (11 4 470)
.
- Check the sealing ring (1) for damage and replace the sealing ring (1) as needed.
- Wet sealing ring (1) with approved lubricant grease.INSTALLATION AID SPECIFICATION
Lubricants G14 900 ml, Can 83232360412 - Guide in and install the connecting bracket (2) for cylinders 4 to 6.
- Tighten the screws (1).TIGHTENING TORQUES SPECIFICATION
Connecting brackets on exhaust turbocharger M6 tightening torque 8 Nm - Check the heat shield (1) for damage, replace heat shield if necessary (1).
- Feed in and install the heat shield (1).
- Tighten the screws (1).TIGHTENING TORQUES SPECIFICATION
Heat shield to cylinder head M8X17.5 Replace screws. tightening torque 10 Nm - Check seal (1) for damage; replace seal (1) is necessary.
Parts: Seal
Replacing the damaged seal
NOTE: TECHNICAL INFORMATION
Use of sharp or pointy tools for installation or removal is prohibited. - Remove damaged seal.
- Clean the gasket groove (1) with a dry cloth.
The gasket groove (1) must be clean.
- Replace gasket.
Parts: Gasket
- Install the seal dry without lubricant or mounting agent.NOTE: TECHNICAL INFORMATION
Incorrect assembly is possible. Ensure correct installation position. - Thread in seal and install.
- Make sure that the seal is installed correctly in the gasket groove (1).
- Make sure that the sealing lip (2) is directed to the inside as shown.
- Detach locks (1) from the holders in the arrow direction.
- Guide in the clean air pipe (2) for cylinders 4 through 6 and install it.
- Ensure that the locks (1) lock audibly.
- Guide in the right air routing (2) in the arrow direction and install it.
The clamps (1) must snap in audibly.
Follow-up work
- Refer to INSTALLING INTAKE FILTER HOUSING .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to INSTALLING THE SEAL FOR THE HOOD GASKET LEFT AND RIGHT .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .