Removing the engine wiring harness for sensor system 1
WARNING:
Working on 12 V electrical system
.
Risk of short circuits! Risk of fire!
Risk of short circuits! Risk of fire!
- Make sure that there is no charger connected to the jump start terminal in the engine compartment.
- Detach battery ground lead from battery.
- For auxiliary batteries: Detach battery minus cables from all auxiliary batteries.
Preliminary work
- Refer to DISCONNECTING THE NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
- Refer to REMOVING REAR HOOD SEAL .
- Refer to REMOVING FRONT WINDSHIELD PANEL COVER .
- Refer to REMOVING SUSPENSION CROSS-BRACE .
- Refer to REMOVING THE UPPER FIREWALL COVER PANEL .
- Refer to REMOVING THE ACOUSTIC COVER .
- Refer to REMOVING THE INTAKE MANIFOLD FOR INTAKE SILENCER HOUSING .
- Refer to REMOVING INTAKE SILENCER HOUSING .
- Refer to REMOVING FRONT CROSS CONNECTION .
- Refer to REMOVING FAN COWL WITH ELECTRIC FAN .
- Refer to REMOVING TANK VENT VALVE .
- Refer to REMOVING THE INTAKE PLENUM .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
Engine wiring harness for sensor system 1
Precondition
Battery is disconnected.
NOTE:
RISK OF DAMAGE
Damage to wires when disconnecting connectors and plug connections .
Sheared wires can cause a short circuit .
Damage to wires when disconnecting connectors and plug connections .
Sheared wires can cause a short circuit .
- Do not pull on wires when disconnecting connectors and plug connections.
NOTE:
RISK OF DAMAGE
Electrostatic discharge .
Damage to or destruction of electrical components .
Electrostatic discharge .
Damage to or destruction of electrical components .
- Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away.
- Read and comply with user information on using the associated special tool 12 7 060.
- Only tap the housings of electrical components. Do not tap pins or multi-pin connectors directly.
- Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
- For additional information see: NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .
- Loosen screws (1).
- Guide out the tension strut (2) upwards and remove.
- Detach positive battery terminal (1).
- Guide out the battery positive terminal (1) and place to the side.
- Guide the positive battery cable (2) out of the holder (3) and lay to one side.
- Loosen screw (1).
- Unlock the cover (2) and feed out of the guides (3) in the direction of the arrow and remove.
- Feed connector (1) in arrow direction out of E-Box (2) and remove.
- Unlock and loosen connector (1).
- Unlock and remove the connector (1) in the direction of the arrow.
- Feed out connector (1) and place to one side.
- Unlock and loosen connector (1).
- Thread out positive battery cable (1) and set it aside.
- Unlock lock (2).
- Feed wiring harness section (3) for injectors and ignition coils out in arrow direction, and place to side.
- Unlock the locks (1).
- Feed out the wiring harness section (2) for the Valvetronic servomotor in the direction of the arrow and set aside.
- Unlock and loosen holder (1).
- Feed out the wiring harness section (1) for the sensor system 1
and put it aside.
- Unlock lock (1).
- Feed wiring harness section (3) for sensor system 1
out of guide (2), and place to side.
- Unlock the locking mechanism (1).
- Guide out and remove holder (2).
- Feed out coolant line (1) and place to one side.
- Loosen screws (1).
- Feed out engine wiring harness (2) of sensor system 1 and set aside.
- Loosen screw (3).
- Feed out ground cable (4) and set it aside.
- Unlock and release the connector of the DME control unit.
- Unlock and release the connector of the integrated power supply module (PDM).
- Unlock and detach the connector of the boost pressure on the intake plenum.
- Unlock and loosen the connector of the heat management module.
- Unlock and release connector of coolant temperature sensor on cylinder head.
- Unlock and loosen the connectors of the knock sensors.
- Unlock and detach the connector of the temperature sensor at the cylinder head.
- Unlock and detach the connector of the oil pressure switch.
- Unlock and detach the connector of the hydraulic valve.
- Unlock and detach the connector of the crankshaft sensor.
- Unlock the connector of the boost pressure sensor on the throttle valve and release.
- Unlock and detach the connector on the throttle valve.
- Unlock and detach the connector of the alternator.
- Unlock and detach the connector of the air conditioning compressor.
- Unlock and release connector of coolant temperature sensor on coolant radiator.
- Feed out engine wiring harness (1) for sensor system 1 and remove it.