Preparing New Part
NOTE:
TECHNICAL INFORMATION
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground.
For more information see: 41 00... BMW bonding instructions
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground.
For more information see: 41 00... BMW bonding instructions
- Adjust the luggage compartment floor and secure.
- In areas (1) to (4) , prepare for joining using the bonded rivet method.
- Transfer the holes resulting from the removal in areas (1) to (3) to the new part. Drill out holes to dia. 6.8 mm.
- In area (4)
, make 3 bores Ø 4.2 mm.
- Prepare area (2) for joining by bonded rivet method.
- Apply the existing holes in the side member onto the new part in area (2) . Drill holes with Ø 6.8 mm.
- Prepare area (1)
for joining by welding.
Make sure that there is a sufficient distance to the adhesive area (2) .
- Prepare area (1)
for joining by welding.
Remove new component. Deburr bores.
Replacing the coarse thread bolt and threaded weld bolt (steel surface)
NOTE:
Schematic diagram is for example purposes. Some parts may differ in certain details.
- Renew the coarse thread bolt (1)
and the threaded weld bolt (2)
.
Parts: Coarse thread bolt, threaded weld bolt
Take the number and position from the component to be replaced or the add-ons.
- Weld coarse thread bolt (1)
and threaded weld bolt (2)
onto the new part.
Check ground pins and replace if necessary
NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details. - Check the ground pins (1) for stability and renew if necessary.