Insert Engine Mount

Precondition 

Bonding surfaces are cleaned.

• Apply adhesive K1 to the bonding surfaces.

  ADHESIVE SPECIFICATION 

  Body adhesive K1

  195 ml 83190413015

• Install the new parts with an alignment bracket or a universal mount.
• Use blind rivets N1 in the areas (1), (2)  and (4)  .

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

• Use blind rivet N2 in area (3)  .

  CONSUMABLE SPECIFICATION 

  Blind rivet N2  Ø 6.5 mm; clamping area 4.8-6.8 mm

  83190301419

  Courtesy of BMW OF NORTH AMERICA, INC.

• Use blind rivets N1 in the areas (1)  .

  Courtesy of BMW OF NORTH AMERICA, INC.

• Use blind rivets N2 in areas (1)  and (2)  .

  Courtesy of BMW OF NORTH AMERICA, INC.

• Use blind rivets N1 in the areas (1)  .

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld reinforcement (1)  in areas (2)  and (3)  .

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld reinforcement (1)  in the area (2)  .

  Avoid excessive application of heat in this process.

• The cowling cross-member (3)  is filled with hardly inflammable cavity foam.

  In case of smoke formation: Stop the welding procedure and cool the welded area with compressed air if applicable.

Courtesy of BMW OF NORTH AMERICA, INC.

Replacing the coarse thread bolt and threaded weld bolt (steel surface) 

• Renew the coarse thread bolt (1)  and the threaded weld bolt (2)  .

  Parts:  Coarse thread bolt, threaded weld bolt

  Take the number and position from the component to be replaced or the add-ons.

• Weld coarse thread bolt (1)  and threaded weld bolt (2)  onto the new part.

Courtesy of BMW OF NORTH AMERICA, INC.

Installing the EMC screw 

• Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
• Screw in the EMC screw.

  CONSUMABLE SPECIFICATION 

  Screw  EMC screw, SF Plus, M5x15

  83190301639

• Seal the EMC screw with the sealant.

CONSUMABLE SPECIFICATION 

• Install 3 EMC screws after the adhesive hardens in the areas (1)  .

CONSUMABLE SPECIFICATION 

Courtesy of BMW OF NORTH AMERICA, INC.