Preparing New Part
- In areas (1)
, set the bores with Ø 10 mm for plug-welding.
- Mark and make the separating cuts (1)
as shown.
- Mark and make the separating cut (1) according to the separating cut on the vehicle with an addition for material of 2 to 3 mm.
- Position the new part in the area of the severance cut outwards.
- Make two elongated holes (1)
at 7 x 25 mm for MAG weld seams. Make elongated holes using singlehanded angle grinder.
- Make two elongated holes (1)
at 7 x 25 mm for MAG weld seams.
- In areas (1)
and (2)
, create recesses (3)
at 7 x 10 mm for plug-welding. Create the recesses with a singlehanded angle grinder. Number and position as for the serial welding points.
- In areas (1)
, create recesses (2)
at 7 x 10 mm for plug welding. Number and position as for the serial welding points.
- In areas (1)
to (3)
, prepare for standard plug welding. Quantity and position analogue to series weld points.
- Fit in new part.
- In areas (1)
, prepare MAG weld seams with a length of 20 mm.
- In areas (1)
, prepare MAG weld seams with a length of 20 mm.
- In areas (1)
, prepare MAG weld seams with a length of 20 mm.
- In areas (1) , prepare MAG weld seams with a length of 20 mm and a distance of 20 mm.
- In areas (2) , prepare MAG weld seams with a length of 10 mm.
Replacing the coarse thread bolt and threaded weld bolts (steel surface)
NOTE:
Schematic diagram is for example purposes. Some parts may differ in certain details.
- Renew the coarse thread bolt (1)
and the threaded weld bolt (2)
.
Parts: Coarse thread bolt, threaded weld bolt
Take the number and position from the component to be replaced or the add-ons.
- Weld the coarse thread bolt (1) and threaded weld bolt (2) onto the new part.