Preparing New Part
NOTE:
TECHNICAL INFORMATION
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground.
For more information see: 41 00... BMW bonding instructions
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground.
For more information see: 41 00... BMW bonding instructions
- Mark new luggage compartment floor in accordance with severance cut on vehicle + 20 mm extra material and cut.
- Slightly bend the flange surfaces (1)
towards the inside.
- Adjust new part in conjunction with tail panel and secure.
- In area (1)
, make 10 holes of Ø 4.2 mm for blind rivets.
- In area (1) , make 4 bores of 4.2 mm for blind rivets.
- Remove new part and deburr holes.
- Prepare bonding surfaces.
Preparing the steel surface (used part and new part) for non-structural bonding
- Do not sand the bonding surface.
- Do not sand the bonding surface down to the bare metal.
- Remove coarse contamination from the bonding surfaces using cleaning agent R2.
CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean bonding surface with the cleaning agent R1. Adhere to the air drying time of 2 min!
CONSUMABLE SPECIFICATION
| Cleaning agent R1 | 100 ml, Bottle | 83192211217 |
Replacing the coarse thread bolt and threaded weld bolts (steel surface)
NOTE:
Schematic diagram is for example purposes. Some parts may differ in certain details.
- Renew the coarse thread bolt (1)
and the threaded weld bolt (2)
.
Parts: Coarse thread bolt, threaded weld bolt
Take the number and position from the component to be replaced or the add-ons.
- Weld the coarse thread bolt (1) and threaded weld bolt (2) onto the new part.