Insert Engine Mount
Precondition
Bonding surfaces are cleaned.
- Apply adhesive K1 to the bonding surfaces.
ADHESIVE DESCRIPTION
Body adhesive K1 195 ml 83190413015 - Install the new parts with an alignment bracket or a universal mount.
- Use blind rivets N1 in the areas (1)
, (2)
and (4)
.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area 2.8-4.8 mm83190301414 - Use blind rivet N2 in area (3)
.
CONSUMABLE SPECIFICATION
Blind rivet N2
Ø 6.5 mm; clamping area 4.8-6.8 mm83190301419 - Weld reinforcement (1) in the area (2) .
- In the (3)
, MAG weld analogue to the series.
- Weld reinforcement (1)
in the area (2)
.
Avoid excessive application of heat in this process.
The cowling cross-member (3) is filled with hardly inflammable cavity foam.
- In case of smoke formation: Stop the welding procedure and cool the welded area with compressed air if applicable.
- Use blind rivets N1 in the areas (1)
.
- Use blind rivets N2 in areas (1)
and (2)
.
- Use blind rivets N1 in the areas (1) .
CONSUMABLE SPECIFICATION
| Blind rivet N1 Ø 6.5 mm; clamping area 2.8-4.8 mm |
83190301414 |
Installing the EMC screw
- Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
- Screw in the EMC screw.
- Seal the EMC screw with the sealant.
CONSUMABLE SPECIFICATION
| Sealant D1 (seam sealing) | 310 ml | 83422409985 |
- Install 3 EMC screws after the adhesive hardens in the areas (1) .
CONSUMABLE SPECIFICATION
| screw EMC screw, SF Plus, M5x15 |
83190301639 |
Follow-up work
- Refer to ACTIVATE HIGH-VOLTAGE SYSTEM .
- Refer to INSTALL FLAP IN RIGHT LUGGAGE COMPARTMENT TRIM PANEL .