Install Engine Mount In Front Of Cowling With Wheel Arch
- Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive K1 to the bonding surfaces.
ADHESIVE DESCRIPTION
Body adhesive K1 195 ml 83190413015 - Install the new parts with an alignment bracket or a universal mount.
- Rivet new parts in the areas (1)
, (2)
and (4)
with blind rivets N1.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area 2.8-4.8 mm83190301414 - In area (3)
, use blind rivet N2.
CONSUMABLE SPECIFICATION
Blind rivet N2
Ø 6.5 mm; clamping area 4.8-6.8 mm83190301419 - Weld reinforcement (1)
in the area (2)
.
- Weld reinforcement (1)
in the area (2)
.
Avoid excessive application of heat in this process.
The cowling cross-member (3) is filled with hardly inflammable cavity foam.
- In case of smoke formation: Stop the welding procedure and cool the welded area with compressed air if applicable.
- Rivet new parts in the areas (1)
with blind rivets N1.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area 2.8-4.8 mm83190301414 - Rivet new parts in the areas (1)
and (2)
with blind rivets N1.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area 2.8-4.8 mm83190301414 - Rivet the new part in the areas (1)
with blind rivet N1.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area 2.8-4.8 mm83190301414 - Weld new part (1)
in areas (2)
and (3)
as per new part preparation processes.
- Rivet the new parts in the areas (3)
and (4)
with blind rivets N1.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area 2.8-4.8 mm83190301414 - Weld the new part in the areas (1)
and (2)
according to the new part preparation process.
Avoid excessive application of heat to adhesive areas (3) and (4) .
- Weld areas (1)
and (2)
according to the new part preparation process.
Avoid excessive application of heat to adhesive areas (3) .
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Installing cavity sealing using 2-K-PU cavity foam - Create a cavity sealing in the area (1) with cavity foam.
- Introduce cavity foam HS3 through the opening (2) .
CONSUMABLE SPECIFICATION
| Cavity foam HS3 (2K polyurethane foam) | 50 ml | 83422288930 |
Installing the EMC screw
- Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
- Screw in the EMC screw.
- Seal the EMC screw with the sealant.
CONSUMABLE SPECIFICATION
| Sealant D1 (seam sealing) | 310 ml | 83422409985 |
- Install two EMC screws in the areas (1)
.
CONSUMABLE SPECIFICATION
screw
EMC screw, SF Plus, M5x1583190301639 - Install an EMC screw in area (1) .
CONSUMABLE SPECIFICATION
| screw EMC screw, SF Plus, M5x15 |
83190301639 |
Follow-up work
- Refer to CUT THE THREADS .
- Refer to ACTIVATE HIGH-VOLTAGE SYSTEM .
- Refer to INSTALL FLAP IN RIGHT LUGGAGE COMPARTMENT TRIM PANEL .