Installing the left and right charge air cooler (engine removed)

• First guide down charge air cooler (2)  and position it.
• Replace hose with clamps (2)  .

  Parts:  Hose, clamps

• Tighten hose clamp (1)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  hose
  hose	Tightening torque	3.5 Nm

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• Connect hose (2)  .
• Retaining clip (1)  must engage audibly.

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• Engage the holder (2)  on the charge air cooler.
• Tighten down screw (1)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  Charge air cooler top
  M6x30 screw	Tightening torque	10 Nm

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• Connect the line (1)  and lock.

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• Position holder (3)  .
• Tighten down screw (2)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  Charge air cooler bottom
  M6x18 screw	Tightening torque	10 Nm

  Courtesy of BMW OF NORTH AMERICA, INC.

• Replace the hose.

  Parts:  Hose

• Tighten the hose clamp (1)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  hose
  hose	Tightening torque	3.5 Nm

• Slide the hose (2)  onto the stud of the charge air cooler.
• Replace hose clamp with hose.

  Parts:  Hose clamps and hose

• Tighten the hose clamp (1)  .
• Thread in the hose (3)  in the holder on the charge air cooler.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Attach the coolant lines (2)  .
• Retaining clip (1)  must engage audibly.

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• Position the cable in the cable bracket (2)  and lock.
• Connect and lock the plug connections (1)  .

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• First, insert the charge air cooler (1)  on the bottom and position. hose

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• Replace the hose and clamps (1)  .

  Parts:  Hose, clamps

• Tighten the hose clamps (1)  on the charge air cooler (2)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  hose
  hose	Tightening torque	3.5 Nm

  Courtesy of BMW OF NORTH AMERICA, INC.

• Position the connecting plate of the charge air cooler (2)  .
• Tighten down screws (1)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  Connecting plate of charge air cooler
  screw	Tightening torque	6.5 Nm

  Courtesy of BMW OF NORTH AMERICA, INC.

• Connect plug connection (2)  and lock.
• Tighten down screw (1)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  Charge air cooler top
  M6x30 screw	Tightening torque	10 Nm

  Courtesy of BMW OF NORTH AMERICA, INC.

• Snap line (1)  into holder (2)  .

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• Position the centering pin on holder (1)  downwards in lug (2)  on the charge air cooler.

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• Engage the holder (1)  on the charge air cooler.

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• Position the line.
  NOTE: There is risk of breakage.
• Connect plug connection (2)  and lock.
• Connect the line (1)  and lock.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Connect hose (2)  .
• Retaining clip (1)  must engage audibly.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Connect the line (1)  and lock.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Position holder (3)  .
• Tighten down screw (2)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  Charge air cooler bottom
  M6x18 screw	Tightening torque	10 Nm

  Courtesy of BMW OF NORTH AMERICA, INC.

• Replace the hose.

  Parts:  Hose

• Tighten the hose clamp (1)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  hose
  hose	Tightening torque	3.5 Nm

• Slide the hose (2)  onto the stud of the charge air cooler.
• Replace hose clamp with hose.

  Parts:  Hose clamps and hose

• Tighten the hose clamp (3)  .
• Thread in the hose (1)  in the holder on the charge air cooler (4)  .

  Courtesy of BMW OF NORTH AMERICA, INC.

• Slide the hose (2)  onto the stud of the charge air cooler.
• Replace hose clamp with hose.

  Parts:  Hose clamps and hose

• Tighten the hose clamp (3)  .
• Thread in the hose (1)  in the holder on the charge air cooler (4)  .

  Courtesy of BMW OF NORTH AMERICA, INC.

• Attach the coolant lines (2)  .
• Retaining clip (1)  must engage audibly.

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Installing oil filler neck 

• Replace the sealing ring (2)  on the oil filler neck (1)  .

  Parts:  Sealing ring

• Coat the sealing ring (2)  with the recommended engine oil.
  ENGINE OIL SPECIFICATION
  
  

  Technically suitable engine oils for BMW Group engines

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• Position oil filler neck (1)  .
• Turn oil filler neck (1)  about 15° counterclockwise.

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• Tighten screw (2)  on the oil filler neck (3)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  Oil filler neck
  M6x30	tightening torque	10 Nm

• Tighten screw (1)  on the oil filler neck (3)  .

Courtesy of BMW OF NORTH AMERICA, INC.