Replacing the bellows of the joint at the transmission end
- Release the clamps (1) and (2), and cut and remove them with the special tool 0 494 152 (32 1 260) in a transverse direction to the ear.
- Release the bellows (3) from the joint housing (4) in the arrow direction.
- Pull the joint housing (4) down in the arrow direction.
- Release the snap ring (1) for the tripod (2) from the output shaft (3).
- Seal bore of output shaft with a screw (2).
- Pull down tripod (1) using special tool 0 493 994 (11 8 310)
.
- Remove all traces of previous lubricating grease.
- Pull down bellows (1) from output shaft (2).
- Replace the bellows (1) and the snap rings.
Parts: Clamps
- Push the snap ring up onto the output shaft (2).
- Slide the bellows (1) onto the output shaft (2).
- Clean tripod (2).
- Position the tripod (2) on the output shaft in such a way that the flat side (1) points to the snap ring.
- Hit the tripod (1) using the standard tool (2) and the standard tool (3) further onto the output shaft until the snap ring can be mounted.
Standard tool: Socket wrench for hexagon head
Socket wrench for hexagon
Socket wrench for hexagon (SW24)
For output shafts by the manufacturer neapco, the dimension (A) cannot be exceeded.
Dimension (A) = 4.9 mm
- Replace the snap ring (1).
Parts: snap ring
- Mount the snap ring (1) for the tripod (2) on the output shaft (3).
- Grease tripod (2) and the joint housing (see table).
- In order to grease the inboard CV joint, it is imperative to observe the specific lubricating grease and quantity!
| Part number of bellows | 8 680 223 | 8 488 704 | 8 657 288 |
|---|---|---|---|
| Part number of lubricating grease | 2 286 018 | 2 179 708 | 2 179 708 |
| Amount of lubricating grease | 140 g | 165 g | 165 g |
CONSUMABLE SPECIFICATION
| Lubricating grease Renolit CX-TP 1 | 100 g, Bag | 83192286018 |
CONSUMABLE SPECIFICATION
| Lubricating grease One Lube Improved | 110 g, Bag | 83232179708 |
- Slide the joint housing (4) onto the tripod in the arrow direction.
- Mount the bellows (3) on the joint housing (4) in the arrow direction.
- Position the snap rings (1) and (2) on the bellows (3).
- Position the bellows (1) for the taper (2) on the output shaft.
- Position the hook fastener of the snap ring (1) in the center of the joint housing (2) as shown.
NOTE:
TECHNICAL INFORMATION
Observe the notes on the disassembly and installation of low profile hose clamps and ear hose clamps!
For additional information see: 31 60... NOTES ON REMOVING AND INSTALLING LOW PROFILE BAND CLAMPS .
Observe the notes on the disassembly and installation of low profile hose clamps and ear hose clamps!
For additional information see: 31 60... NOTES ON REMOVING AND INSTALLING LOW PROFILE BAND CLAMPS .
- Check the position from joint housing (4) and the bellows (3), correct if necessary.
- Tighten the snap rings (1) and (2).