Removing crankshaft
CAUTION:
Component with heavy weight.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
On releasing high pressure line, fuel may emerge at high speed.
Injury hazard!
Injury hazard!
- Wear suitable personal protective equipment.
- Before performing any installation work, allow cooling system to cool down to less than 40°C.
- Note warnings on cylinder head cover.
NOTE:
TECHNICAL INFORMATION
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Preliminary work
- Refer to REMOVING ENGINE .
- Refer to INSTALLING THE ENGINE ON THE ASSEMBLY STAND .
- Refer to RELEASING THE OIL DRAIN PLUG .
- Refer to TIGHTENING THE OIL DRAIN PLUG .
- Refer to REMOVING ALL SPARK PLUGS .
- Refer to REMOVING THE HIGH PRESSURE LINE BETWEEN THE HIGH PRESSURE PUMP AND THE RAIL .
- Refer to REMOVING HIGH PRESSURE PUMP .
- Refer to REMOVING THE RAIL WITH INJECTORS .
- Refer to REMOVING BOTH ACTUATORS .
- Refer to REMOVING THE CYLINDER HEAD COVER .
- Refer to REMOVING TANK VENT VALVE .
- Refer to REMOVING THE INTAKE PLENUM .
- Refer to REMOVING THE HEAT SHIELD AT THE CYLINDER HEAD .
- Refer to REMOVING THE OIL RETURN LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to REMOVING THE COOLANT RETURNING LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to REMOVING THE COOLANT FEED LINE FOR THE EXHAUST GAS TURBOCHARGER .
- Refer to BLOCKING ENGINE IN TDC FIRING POSITION .
- Refer to REMOVING CHAIN TENSIONER .
- Refer to RELEASING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to RELEASING VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to REMOVING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to REMOVING THE VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to REMOVING INTAKE ADJUSTER .
- Refer to REMOVING EXHAUST CAMSHAFT ADJUSTER .
- Refer to REMOVING THE TEST GAUGES FOR SECURING THE CAMSHAFTS .
- Refer to REMOVING THE CYLINDER HEAD .
- Refer to REMOVING THE CYLINDER HEAD GASKET .
- Refer to REMOVING THE ACOUSTIC COVER OF THE OIL SUMP .
- Refer to REMOVING THE VIBRATION DAMPER .
- Refer to REMOVING FLYWHEEL .
- Refer to REMOVING OIL SUMP .
- Refer to REMOVING REAR TIMING CASE COVER .
- Refer to REMOVING TIMING CHAIN .
- Refer to REMOVING OIL VACUUM PUMP .
- Refer to REMOVING THE OIL DEFLECTOR .
- Refer to REMOVING ALL THE PISTONS WITH THE CONNECTING ROD .
NOTE:
In the following work steps, the engine is rotated 180 degrees. The underside faces upwards.
- Remove both sealing caps (1) with a suitable tool (2).
- Rotate the crankshaft to the TDC of the first cylinder .
- Mount the special tool 2 288 054
and abut the bolts (1).NOTE: The description is provided only at one component. The procedure is the same for all other components.
- Make sure the special tool 2 288 054 is correctly fitted in the guides (1) of the counterbalance shafts (2).
- Slightly twist the crankshaft if necessary.
- Tighten special tool 2 288 054
.TIGHTENING TORQUE SPECIFICATION
Special tool 2 288 054 to crankshaft tightening torque 20 Nm - Release screws (1) of the counterbalance shaft on the intake side.
- Loosen screws (1).
- Guide the special tool 2 288 054
out and remove.
- Guide the counterbalance shaft (1) on the intake side in the arrow direction
out of the crankshaft (2).
- Place the counterbalance shaft (1) on the intake side carefully
aside.
- Position a clean, lint-free cleaning cloth (1) between the counterbalance shaft (2) on the intake side and the crankcase (3).
- Ensure that the needle bearing (4) will not be damaged
.
- Unfasten nut (1).
- - Vehicles up to year of manufacture 07/16
Thread out the intermediate wheel (1) and remove.
- - Vehicles up to year of manufacture 07/16
Thread out the intermediate wheel (1) and remove.
- Observe the numbering (1) of the main bearing caps.
The installation position must be maintained.
- Loosen screws in the order (10) to (1).
- Place the main bearing cap neatly into the special tool 0 495 105 (11 4 480)
.
Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Heavy component.
Heavy components can lead to injury or damage.- Remove and install heavy components with the aid of another person/other persons.
- Guide the crankshaft (1) out and remove.