Install clutch

NOTE: RISK OF DAMAGE
Damage to the self-adjusting clutch (SAC).
Improper cleaning of the self-adjusting clutch may cause functional impairments on the adjustment unit and the damping springs.

Do not clean the self-adjusting clutch, clutch disc or pressure plate using a high pressure cleaner or in a washer.
Clean friction surface only.

NOTE: TECHNICAL INFORMATION
Install the clutch disc in the correct position.
Note the designations for "engine end"/"transmission side"!
Handle the clutch disc carefully. Do not touch the surfaces of the friction linings.

Place the clutch disc (1) in the correct installation position in the clutch housing (2).

G13802894

Courtesy of BMW OF NORTH AMERICA, INC.

Fit the special tool 2 348 126 and hand-tighten at the knurled screw (1).

G13802895

Courtesy of BMW OF NORTH AMERICA, INC.

Screw in the spindle (1) until the diaphragm spring (2) is pre-tensioned up to the stop.

G13802896

Courtesy of BMW OF NORTH AMERICA, INC.

Center the clutch with the special tool 0 494 649 (21 2 230) on the flywheel .
Fix the clutch via the dowel pin (1).

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Courtesy of BMW OF NORTH AMERICA, INC.

Install the self-adjusting clutch on the flywheel.
Check whether the self-adjusting clutch is fixed by using the dowel pin.
Replace the bolts (arrows).
Parts: Screws
Insert and tighten screws (arrows).

G12730998

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TIGHTENING TORQUE SPECIFICATIONS

Clutch to flywheel M8 10.9 Replace screws.	Joining torque	15 Nm
Clutch to flywheel M8 10.9 Replace screws.	Angle of rotation	90°

Release the spindle (1) until the diaphragm spring (2) is fully relieved.

G12730997

Courtesy of BMW OF NORTH AMERICA, INC.

Release the knurled screw (1) and remove the special tool 2 348 126 from the self-adjusting clutch.

G14903777

Courtesy of BMW OF NORTH AMERICA, INC.

Hold the special tool 0 493 840 (21 2 180) at the handles (2) and release the knurled screws (1) simultaneously.
Remove the special tool 0 493 840 (21 2 180) from the self-adjusting clutch.

G12730995

Courtesy of BMW OF NORTH AMERICA, INC.

Pull out the special tool 0 494 649 (21 2 230) by using the accompanying screw (1) from the clutch disc.

G12731006

Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up work

Refer to INSTALLING THE MANUAL TRANSMISSION (GS6L55TZ) .
Refer to FASTENING THE PROP SHAFT (PARTIALLY REMOVED) .
Refer to INSTALLING FRONT HEAT SHIELD .
Refer to INSTALLING THE REAR HEAT SHIELD .
Refer to CHECKING/ADDING TO THE OIL LEVEL IN THE MANUAL TRANSMISSION (GS6L55TZ) .
Refer to INSTALLING THE LEFT THRUST FIELD .
Refer to INSTALLING TANK COVER .
Refer to INSTALLING TRANSMISSION CROSS MEMBER .
Refer to INSTALLING THE INTERMEDIATE PIPE .
Refer to INSTALLING EXHAUST SYSTEM .
Refer to INSTALLING THE CONNECTING SUPPORTS ON THE TUNNEL .
Refer to INSTALLING THE OXYGEN SENSOR MONITOR FOR CYLINDERS 4 TO 6 .
Refer to PARTIALLY INSTALLING THE COOLANT EXPANSION TANK OF THE HIGH-TEMPERATURE COOLANT CIRCUIT .
Refer to INSTALLING THE RIGHT INTAKE FILTER HOUSING (FRONT-END STRUT REMOVED) .
Refer to INSTALLING THE STIFFENING PLATE .
Refer to INSTALLING THE LEFT AND RIGHT FRONT UNDERSHIELD .
Refer to INSTALLING FRONT UNDERBODY PROTECTION .
Refer to INSTALLING THE FRONT SPOILER .
Refer to INSTALLING THE FRONT-END STRUT .
Refer to INSTALLING ACOUSTIC COVER .
Refer to INSTALLING THE STRUT BRACE .
Refer to TAKING HOOD OUT OF THE SERVICE POSITION .