Installing the rear side window
- Use a scraper to remove the adhesive bead from the body and, if necessary, from the side window.NOTE: TECHNICAL INFORMATION
Protect components against corrosion. Treat paint damage with corrosion protection. - Remove the residues of guide pins (1) and the Dual Lock tape (2) and clean the bonding surfaces.CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Replace the Dual Lock tape (2).
Parts: Dual Lock tape
- Apply Dual-Lock tape (2) in the area shown on the body.
Check
- Check tabs (1) on the trim strip on the rear side window (2) for damage.
Result
» The lugs (1) are damaged.
Measure
- Replace trim strip on the rear side window (2).
- Clip the trim strip (1) at the rear side window (2) into place.
a Position of adhesive bead 2 ± 1 mm b Width of adhesive bead 8 ± 2 mm C Height of adhesive bead 13 + 2 mm When reusing side window:
Remove remnants of the Dual-Lock tape (1).
Clean the bonding surfaces and apply the new Dual Lock tape (1).
- Clean the bonding surfaces on the side window and the body.
- When reusing the side window, apply the adhesive bead to the cut back adhesive bead of the side window.
- When using a new side window, apply the adhesive bead to the cut back adhesive bead of the side window.
- Apply adhesive bead as shown along the PVC encapsulation (3).
- Apply bead joint in area (2).NOTE: TECHNICAL INFORMATION
Conduct the following operation with the assistance of a second person. - Align the side window (1) with the special tool 0 492 609 (51 3 010) on the side wall and guide in with the guide pins.
- Press the side window (1) onto the Dual-Lock tape.
- Secure the side window (1) with the yellow plastic adhesive tape.CONSUMABLE SPECIFICATION
Yellow plastic adhesive tape 83199410979
Follow-up work
- Refer to INSTALLING THE TRIM STRIP .
- Refer to INSTALLING B-PILLAR TRIM PANEL .
- Refer to INSTALLING REAR TRIM PANEL .
- Refer to INSTALLING THE INNER DOOR SILL COVER STRIP .
- Refer to INSTALLING C-PILLAR TRIM PANEL .
- Refer to INSTALLING BACKREST SIDE SECTION .
- Refer to INSTALLING THE REAR SEAT .