Installing the exhaust system
CAUTION:
Component with heavy weight.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
Heavy component.
Heavy components can lead to injury or damage.
Heavy components can lead to injury or damage.
- Remove and install heavy components with the aid of another person/other persons.
CAUTION:
Grinding dust from grinding of components.
Hazardous to health!
Hazardous to health!
- Directly draw off the grinding dust.
- Ensure adequate ventilation.
- Conduct all work in appropriate personal protective equipment only.
NOTE:
TECHNICAL INFORMATION
Check the exhaust system for tightness after installation.
Check the exhaust system for tightness after installation.
NOTE:
TECHNICAL INFORMATION
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
CAUTION:
Shavings resulting from sawing or grinding components.
Injury hazard!
Injury hazard!
- Conduct all work in appropriate personal protective equipment only.
- Wear safety goggles and hand protection.
- Disconnect the weld seam (1) with a conventional tool.
- Remove the clamp (2).
- If necessary, replace clamp (2).
Parts: Clamp
NOTE:
Schematic diagram is for example purposes. Some parts may differ in certain details.
- Check all rubber mounts (1) of the exhaust system for damage and replace where necessary.
NOTE:
TECHNICAL INFORMATION
Conduct the following operation with the assistance of a second person.
Conduct the following operation with the assistance of a second person.
- Insert and install the exhaust system with the help of an auxiliary person.
- Connect connector (1) and lock it audibly.
- Replace nuts (2).
Parts : Nuts
- Tighten nuts (2).TIGHTENING TORQUES SPECIFICATION
Rear silencer to body/bumper support M8 Replace nuts. Tightening torque 19 Nm - Replace nut (2).
Parts: Nut
- Tighten nut (2).TIGHTENING TORQUES SPECIFICATION
Front pipe/front silencer/gasoline particulate filter to the transmission holder M8 Replace nut. tightening torque 19 Nm - Tighten clamp (1).TIGHTENING TORQUES SPECIFICATION
Exhaust system to catalytic converter Ribbon clamp nut M8 Replace the ribbon clamp. tightening torque 26 Nm Ribbon clamp nut M10 Replace the ribbon clamp. tightening torque 55 Nm
Follow-up work
- Refer to INSTALLING THE CONNECTING SUPPORT .
- Refer to INSTALLING THE CONNECTING SUPPORT WITH THE TENSION STRUT .