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Home >> BMW >> 2021 >> M240i 2D Convertible, Automatic Trans >> Repair and Diagnosis >> Electrical >> Gauges >> Body Equipment -- Repair (F22 & F23) >> 51 41 Front Door Trim Panel With Armrests >> 51 41 019 Removing and installing or replacing door handle on door trim, front left or right (2' Series coupe and convertible, 2017-2021)

51 41 019 Removing and installing or replacing door handle on door trim, front left or right (2' Series coupe and convertible, 2017-2021)

Necessary preliminary work: 

NOTE: Door handle is welded to door trim panel only on initial installation. The door handle is screw-connected on second installation. If applicable, release screws instead of welding spots.
IMPORTANT: Risk of damage!
To avoid damaging the contact surface, only drill down to door trim panel area (3)
Drill out welding spots (1 and 2) on door trim panel (3) with 8 mm dia. welding spot drill bit.
Remove weld residuals on door trim panel (3) and, if necessary, on door handle with scalpel (for heavy duty use).
G15357597Courtesy of BMW OF NORTH AMERICA, INC.

Replacement: 

Saw off welding pins (1) on door handle (2) to dimension (A).

A= 1.0 ± 0.5 mm

G15357598Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Insert door handle in door trim panel (2) and attach with repair screws (1).

Tightening torque 51 41 3AZ .

NOTE: If bore holes in door handle were not drilled through, increase tightening torque accordingly to ensure that door handle is firmly seated.
G15357599Courtesy of BMW OF NORTH AMERICA, INC.