Install The Rear Quarter Panel On The Right
- Install reinforcement plate (1) and tack by welding.
- Pre-clean bonding surfaces of reinforcement plate (1) and the body.CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean the bonding surfaces of the reinforcement plate (1) and the body.CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive to the reinforcement plate (1).ADHESIVE SPECIFICATION
Body adhesive K5 195 ml 83195A59935 - Install reinforcement plate (1).
- Pre-clean the bonding surfaces (1) on the new part and on the vehicle with solvent cleaner R2.
- Clean bonding surfaces (1) on vehicle and on new part with cleaning agent R1.
- Apply adhesive on the bonding surfaces (1).NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Installation of cavity sealing (expanded) - Apply sealant to cavity sealing (2).CONSUMABLE SPECIFICATION
Sealant D2 290 ml83425A547B9 - Preclean the bonding surface (1) on the vehicle and on the new part with solvent cleaner R2.
Clean the bonding surface (1) on the vehicle and on the new part with solvent cleaner R1.
In area (1), apply adhesive on the reinforcement of the lock striker.
- Install the side panel with the help of a second person.
During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
- Align the side wall in the areas of the separating cuts and secure it with locking pliers.
- Tighten the nuts on the reinforcement plate.CONSUMABLE SPECIFICATION
Plastic nut 018 mm 51161943122 CONSUMABLE SPECIFICATIONPlastic nut 022 mm 07147169847 - Rivet the side panel in the areas (1) to (3) with blind rivets.CONSUMABLE SPECIFICATION
Blind rivet N3 83190301421 Ø 4 mm; clamping area 1-3 mm - Install a punch rivet in the area (2).CONSUMABLE SPECIFICATION
Punch rivet N4 83192457307 Ø 3 mm; 4 mm long - Rivet the side panel in the areas (1) and (2) with blind rivets N3.
- Rivet the punch rivets in the areas (3) and (4).
Area Description Number 3 N4 1 4 N5 7 CONSUMABLE SPECIFICATIONPunch rivet N5 83192158079 Ø 5 mm; 5 mm long - Attach separating cut (1) and reinforcement plate (2) through welding.
Only finish welding the separating cut and reinforcement plate after installation of the punch rivets.
- On the separating cut (1), tighten the nuts of the reinforcement plate (2).
- Rivet the side panel in the areas (1) to (5) with punch rivets.
Area Description Punch rivet 1 N5 5 2 N5 2 3 N5 8 4 N5 7 5 N4 3 - Set the punch rivets from the inside in the area (2) of reinforcement of wear wedge.
Do not damage the spot weldings of the new part in the process.
- Rivet the side panel in the area (1) with 7 x punch rivets N5.
- Also apply adhesive (2) to the outer wheel arch section (3).
(1) = rear quarter panel.
- Flange the edge of wheel arch (3) of the side panel flush to the outer wheel arch section.
- Do not create sharp edges when flanging because the crimping edge may otherwise begin to tear.
- Fill crimping edge fully with adhesive. Dimension (a) = 5 mm
(1) = adhesive.
(2) = rear quarter panel.
- Seal the new part with sealant in the same way as for standard production.
Seal with sealant in the area (3) according to the standard.
CONSUMABLE SPECIFICATIONSealant D1 (seam sealing) 310ml 83422409985 - Weld the separating cut (1) and the reinforcement plate (2).
Avoid excessive heat input on the adjacent adhesive areas.
Installing the EMC screw
- Drill a hole with a diameter of 4.2 mm.
In the case of glued connections, only drill the hole after the adhesive has fully hardened.
- Screw in the EMC screw.CONSUMABLE SPECIFICATION
EMC screw SF Plus M5x15 83190301639 - Seal the EMC screw with the sealant.CONSUMABLE SPECIFICATION
Sealant D1 (seam sealing) 310 ml 83422409985 - After the adhesive has hardened, install 2 EMC screws in the areas (1).CONSUMABLE SPECIFICATION
screw 83190301639 EMC screw, SF Plus, M5x15