Install Rear Quarter Panel On Right
- Install reinforcement plate (1) and attach through welding.
- Pre-clean bonding surfaces of reinforcement plate (1) and the body.CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean bonding surfaces of reinforcement plate (1) and the body.CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive to the reinforcement plate (1).ADHESIVE SPECIFICATION
Body adhesive K5 195 ml 83195A59935 - Install reinforcement plate (1).
- Pre-clean bonding surfaces of reinforcement plate (1) and the body with cleaning agent R2.
- Clean the bonding surfaces of the reinforcement plate (1) and the body using R1 solvent cleaner.
- Apply adhesive on to the reinforcement plate (1).
- Install reinforcement plate (1).
- Pre-clean the bonding surfaces (1) on the new part and on the vehicle with solvent cleaner R2.
- Clean bonding surfaces (1) on vehicle and on new part with cleaning agent R1.
- Apply adhesive to bonding surfaces (1).NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Installation of cavity sealing (expanded) - Apply sealant to cavity sealings (2).CONSUMABLE SPECIFICATION
Sealant D2 290 ml83425A547B9 - Install the side panel with the help of a second person.
During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
- Align the side panel in the areas of the separating cut and attach it using locking pliers.
- Tighten the nuts on the reinforcement plate.CONSUMABLE SPECIFICATION
Plastic nut 018 mm 51161943122 CONSUMABLE SPECIFICATIONPlastic nut 022 mm 07147169847 - Rivet the side panel in area (1) to (3) with blind rivets.CONSUMABLE SPECIFICATION
Blind rivet N3 83190301421 Ø 4 mm; clamping area 1-3 mm - Attach separating cut (1) and reinforcement plate (2) through welding.
Only weld the separating cut and reinforcement plate after installation of the punch rivet.
Avoid excessive heat input to the cavity sealing (3) in the process.
- Rivet the side panel in areas (1) and (2) using punch rivets.
Area Description Number 1 N4 1 2 N5 8 CONSUMABLE SPECIFICATIONPunch rivet N4 83192457307 Ø 3 mm; 4 mm long CONSUMABLE SPECIFICATIONPunch rivet N5 83192158079 Ø 5 mm; 5 mm long - Rivet the side panel in the area (1) with 7 x punch rivets N5.
- Rivet the side panel in areas (1) and (2) using punch rivets.
Area Description Number 1 N5 1 2 N4 1 - Rivet the side panel in the areas (1) to (3) with punch rivets.
Area Description Number 1 N5 8 2 N5 10 3 N5 4 - Also apply adhesive (2) to the outer wheel arch section (3).
(1) = side panel wheel arch
- Flange the edge of wheel arch (3) of the side panel flush to the outer wheel arch section.
- Do not bead with sharp edges as the crimping edge could tear.
- Fill crimping edge fully with adhesive.
Dimension (a) = 5 mm
(1) = adhesive
(2) = rear quarter panel
- Seal the new part with sealant in the same way as for standard production.
Seal with sealant in the area (3) according to the standard.
CONSUMABLE SPECIFICATIONSealant D2 290 ml83425A547B9 - Weld the side panel in areas (1).
Avoid excessive heat input on the adjacent adhesive areas.
- Weld the separating cut (1) and the reinforcement plate (2).
Avoid excessive heat input at the bordering adhesive areas and cavity sealing (3).
Installing the EMC screw
- Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
- Screw in the EMC screw.CONSUMABLE SPECIFICATION
screw 83190301639 EMC screw, SF Plus, M5x15 - Seal the EMC screw with the sealant.CONSUMABLE SPECIFICATION
Sealant D2 290 ml83425A547B9 - Install 3 EMC screws in areas (1) after the adhesive has hardened.CONSUMABLE SPECIFICATION
screw 83190301639 EMC screw, SF Plus, M5x15