Installing The Rear Left Side Panel
- Pre-clean the bonding surfaces (1) on the new part and on the vehicle with solvent cleaner R2.CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean bonding surfaces (1) on vehicle and on new part with cleaning agent R1.CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive K5 to the bonding surfaces (1).ADHESIVE SPECIFICATION
Body adhesive K5 50 ml 83192158654 NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Installation of cavity sealing (expanded) - Apply sealant D2 to cavity sealing (2).CONSUMABLE SPECIFICATION
Sealant D2 290 ml83425A547B9 - Install and locate side panel with a second person.
During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
- Rivet side panel in areas (1) to (4) with blind rivets and punch rivets.
Area Description Number 1 N6 7 2 N3 7 3 N5 3 4 N4 2 CONSUMABLE SPECIFICATIONBlind rivet N6 83192158655 Ø 4 mm; clamping area 3-5 mm CONSUMABLE SPECIFICATIONBlind rivet N3 83190301421 Ø 4 mm; clamping area 1-3 mm CONSUMABLE SPECIFICATIONPunch rivet N5 83192158079 Ø 5 mm; 5 mm long CONSUMABLE SPECIFICATIONPunch rivet N4 83192457307 Ø 3 mm; 4 mm long - Rivet the side panel in area (1) with blind rivets N3.
- Rivet the side panel in area (1) with blind rivets N3.
- Install an N5 punch rivet in each case in areas (2) and (3).
- Rivet the side panel in the areas (1) to (3) with punch rivets.
Area Description Number 1 N5 14 2 N4 8 3 N4 8 - Also apply K5 adhesive (2) to the outer wheel arch section (3).
(1) = side panel wheel arch
- Flange the edge of wheel arch (3) of the side panel flush to the outer wheel arch section.
- Do not create sharp edges when flanging because the crimping edge may otherwise begin to tear.
- Fill crimping edge fully with adhesive.
Dimension (a) = 5 mm
(1) = adhesive
(2) = rear quarter panel
- Seal the new part with sealant D2 in the same way as for standard production.
Seal with sealant D2 in the area (3) according to the standard.
CONSUMABLE SPECIFICATIONSealant D2 290 ml83425A547B9 - Weld side panel in area (1).
Avoid excessive heat input on the adjacent adhesive areas.
Installing the EMC screw
- Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
- Screw in the EMC screw.CONSUMABLE SPECIFICATION
screw 83190301639 EMC screw, SF Plus, M5x15 - Seal the EMC screw with the sealant.CONSUMABLE SPECIFICATION
Sealant D2 290 ml83425A547B9 - After the adhesive has hardened, install 3 EMC screws in the areas (1).CONSUMABLE SPECIFICATION
screw 83190301639 EMC screw, SF Plus, M5x15