Removing Panorama Glass Roof
NOTE:
TECHNICAL INFORMATION
For additional information see: 41 00... Releasing bonded connections
For additional information see: 41 00... Releasing bonded connections
- Adhere to the following basic procedures:
Starting at the front right, heat the bonded connection (1) section by section and detach.
- Comply with the detailed procedure in the following work steps.NOTE: RISK OF DAMAGE
Mechanical effects .
Paint damage .- Mask those working areas at risk with yellow plastic adhesive tape.
- Remove and install heavy or bulky components with the aid of another person/other persons.
- Protect area (1) of the side frame against damage by covering with plastic adhesive tape.CONSUMABLE SPECIFICATION
Yellow plastic adhesive tape 83199410979 - Briefly heat the front right section (2) of the panorama glass roof with a butane gas flame, detach from roof frame, and bend approx. 90° upwards.NOTE: RISK OF DAMAGE
Careless handling of tools and sharp-edged components .
Scratches, surface damage .- Protect working area.
- Handle tools and components carefully.
- Attach the puller claw (1) to the metal section and connect to lifting gear (workshop crane).
- With the puller claw (1) and lifting gear, carefully establish pulling tension between the panorama glass roof and body in the direction of the arrow.CAUTION: Vapors and gases when unsticking bonded connections .
Hazardous to health!- Extract vapors and gases.
- Ensure adequate ventilation.
- Conduct all work in appropriate personal protective equipment only.
NOTE: RISK OF DAMAGE
Damage to body components .
Excessive influence of heat can cause damage to body components .- Avoid excessive heat input on body components.
- Only heat the bonding surface briefly.
- Briefly heat the bonded connection (2) with a butane gas flame (3) until the adhesive is stripped away and detach.
- Heat the next section until the panorama glass roof is detached.NOTE: RISK OF DAMAGE
Heavy component .
Heavy components can lead to injury or damage .- Remove and install heavy components with the aid of another person/other persons.
- Reapply the lifting gear (1) and briefly heat the next adhesive section.
- Repeat procedure until the panorama glass roof is completely detached.
- Immediately after detaching, engage the help of others to secure the panorama glass against swinging back and forth in an uncontrolled manner.