Removing Side Frame Completely
- Release welded connections in areas (1).
- Open brazed connection in the area (2).NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Releasing bonded connections - Open spot-welded adhesive joints in areas (3).
- Release bonded connection in area (4).
- Detach outer section of A-pillar from cavity sealing (5) and remove.
- Remove the cavity sealing (1).
- Release welded connections in areas (1).NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Releasing bonded connections - Open spot-welded adhesive joints in areas (2).
- Release bonded connection in area (3).
- Detach B-pillar reinforcement from radiator tank (4) and remove.
- Remove radiator tank (1).
- Release welded connections in areas (1).
- Open spot-welded adhesive joints in areas (2).
- Detach B-pillar crash reinforcement from cavity sealing (3) and remove.
- Remove cavity sealing (1).
- Release welded connections in areas (2).
- Open spot-welded adhesive joints in areas (3).
- Open welded connections in the areas (1) and remove the crash reinforcement (2).
- Release welded connections in areas (1).
- Open spot-welded adhesive joints in areas (2).
- Detach side frame from cavity sealing (3) and remove.
-
NOTE: The following steps are only necessary if the A-pillar upper section reinforcement is also replaced.
- Release welded connections in areas (2).
- Open spot-welded adhesive joints in areas (3).
- Remove connecting plate (1).
- Carry out the rough separating cuts (1) on the bulkhead (4).
- Partially open the welded connections in areas (2) with a file belt grinder.
- Open spot-welded adhesive joints in areas (3).
- Remove bulkhead (4).
- Perform separating cuts (1) as shown.
Open welded connections in the area (2) and remove the sheet metal cutout (3).
- Release welded connections in areas (1).
- Remove cavity sealing (2).
- Release welded connections in areas (1).
- Open spot-welded adhesive joints in the area (2) and remove the A-pillar upper section reinforcement (3).