Preparing New Part
- Release the welded connections in the area (1) with the file belt sander. In area (1), prepare the new part and body for joining by plug-welding.
- In areas (2), open the welded connections from the inside. In areas (2), prepare the new part and body for joining by spot-welding.
- Release the welded connections in the areas (1) and (2) with the file belt sander.
In areas (1), prepare the new part and body for joining by spot-welding.
- Adjust new part and prepare for joining by welding in areas (1).
- Prepare new part in the areas (1) for joining through weld.
- Additional steps when installing the side panel:
Mark and perform the separating cuts on the side panel new part in the roof frame area in accordance with separating cuts on the vehicle.
- Prepare the reinforcement plates for the separating cuts on the roof frame.
- Adjust the side panel new part.
- Prepare the separating cuts and reinforcement plates (1) for joining by welding.
- Prepare areas (1) for joining by welding.
- Additional procedures for the new part preparation process of the side panel can be fount in the repair instructions "Replacing the rear quarter panel".