Preparing New Part
NOTE:
TECHNICAL INFORMATION
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground.
For more information see: 41 00... BMW bonding instructions
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground.
For more information see: 41 00... BMW bonding instructions
- Adjust the luggage compartment floor and secure.
- In the areas (1) to (3) prepare for joining using the bonded rivet method.
- In area (1), transfer the holes resulting from the removal to the new part. Drill out holes to dia. 6.8 mm.
- In area (2), set 5 bores of 0 4.2 mm.
- In area (3), set 4 bores of 0 4.2 mm.
- Observe the changed joining position in area (2).
Position the new part from the outside. Adjust the new part and body to fit.
- Prepare area (1) for joining by glue rivet method.
- Apply the existing holes in the side member onto the new part in area (1). Drill holes with 0 6.8 mm.
- Prepare area (2) for joining by welding.
In so doing, make sure there is sufficient clearance to adhesive area (1).
- Remove new component. Deburr bores.
- Replacing the coarse thread bolt and threaded weld bolts (steel surface)
NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details. - Renew the coarse thread bolt (1) and the threaded weld bolt (2).
Parts: Coarse thread bolt, threaded weld bolt
Take the number and position from the component to be replaced or the add-ons.
- Weld the coarse thread bolt (1) and threaded weld bolt (2) onto the new part.
- Check ground pins and replace if necessary
NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details. - Check the ground pins (1) for stability and renew if necessary.