Install Carrier Support
- Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean bonding surfaces on vehicle and on new part with cleaning agent R1.CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive K1 to the bonding surfaces.ADHESIVE SPECIFICATION
Body adhesive K1 195 ml 83190413015 - Install the new parts with an alignment bracket or a universal mount.
- Rivet the new part in area (1)
with blind rivets N1.CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area 2.8-4.8 mm83190301414 - Rivet new parts in the areas (1)
with blind rivets N1.CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area 2.8-4.8 mm83190301414 NOTE: TECHNICAL INFORMATION
For additional information see: 41 00...
Installation of a cavity sealing (not expanding) - Apply sealant D1 to the new cavity sealing (1)
.CONSUMABLE SPECIFICATION
Sealant D1 (seam sealing) 310 ml 83422409985 - Install cavity sealing (1) in the new part.
- Apply sealant D1 to cavity sealing (1) .
- Install the carrier support for the new part.
- Rivet the new parts in the areas (1)
and (2)
with blind rivets N1.CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area 2.8-4.8 mm83190301414 - Rivet the new parts in the areas (3)
with blind rivets N3.CONSUMABLE SPECIFICATION
Blind rivet N3
Ø 4 mm; clamping area 1-3 mm83190301421 - In the area (4), use a bind rivet N6.CONSUMABLE SPECIFICATION
Blind rivet N6
Ø 4 mm; clamping area 3-5 mm83192158655 - Weld the new parts in areas (1)
according to the new part preparation process.
Avoid excessive application of heat to adhesive areas.
- Weld the new part in areas (1)
according to the new part preparation process.
Avoid excessive application of heat to adhesive areas.
- Installing the EMC screw
- Drill a hole with a diameter of 4.2 mm.
In the case of glued connections, only drill the hole after the adhesive has fully hardened.
- Screw in the EMC screw.CONSUMABLE SPECIFICATION
EMC screw SF Plus
M5x1583190301639 - Seal the EMC screw with the sealant.CONSUMABLE SPECIFICATION
Sealant D1 (seam sealing) 310 ml 83422409985 - In area (1)
1, install the EMC screw.CONSUMABLE SPECIFICATION
screw
EMC screw, SF Plus, M5x1583190301639