Insert Engine Mount

Precondition 

Bonding surfaces are cleaned.

• Apply adhesive K1 to the bonding surfaces.
  ADHESIVE SPECIFICATION
  
  

  Body adhesive K1

  195 ml

  83190413015

• Install the new parts with an alignment bracket or a universal mount.
• Use blind rivets N1 in the areas (1), (2) and (4).
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

• Use blind rivet N2 in area (3).
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N2  Ø 6.5 mm; clamping area 4.8-6.8 mm

  83190301419

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld reinforcement (1) in the area (2).
• In the (3), MAG weld analogue to the series.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld reinforcement (1) in the area (2).

  Avoid excessive application of heat in this process.

  The cowling cross-member (3) is filled with hardly inflammable cavity foam.

• In case of smoke formation: Stop the welding procedure and cool the welded area with compressed air if applicable.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Use blind rivets N1 in the areas (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Use blind rivets N2 in areas (1) and (2).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Use blind rivets N1 in the areas (1).
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

  • Installing the EMC screw 
• Drill a hole with a diameter of 4.2 mm.

  In the case of glued connections, only drill the hole after the adhesive has fully hardened.

• Screw in the EMC screw.
  CONSUMABLE SPECIFICATION
  
  

  EMC screw

  SF Plus M5x15

  83190301639

• Seal the EMC screw with the sealant.
  CONSUMABLE SPECIFICATION
  
  

  Sealant D1 (seam sealing)

  310 ml

  83422409985

• Install 3 EMC screws after the adhesive hardens in the areas (1).
  CONSUMABLE SPECIFICATION
  
  

  screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.