New Parts Required
Precondition
- Vehicle is fixed on straightening bench.
WARNING:
High-voltage system.
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
- All work on the high-voltage system may only be carried out by specially trained and technically experienced personnel.
- For additional information see:
61 00... Safety instructions on handling hybrid cars
- For additional information see:
61 25... Notes on repair of high-voltage battery unit
NOTE:
TECHNICAL INFORMATION
- Observe the procedure for repair stage 3.
For additional information see: 41 00... Repair method for repair stage 3
- For information about stripping and rebuilding operations, refer to the surrounding text in the AIR. See the FRU number.
Preliminary work
- Refer to REMOVE FLAP IN LUGGAGE COMPARTMENT TRIM PANEL ON RIGHT .
- Refer to DE-ENERGIZE THE HIGH-VOLTAGE SYSTEM .
- Refer to CHECK THAT NO VOLTAGE IS APPLIED .
- Prepare the following new parts (see Electronic Parts Catalog [EPC]):
Luggage compartment well (1)
Side rail extension on left side (2)
Luggage compartment floor, left (3)
Luggage compartment well, right (4)
Reinforcement of luggage space tray (5)
Side rail extension, top left (6)
Side rail extension, bottom left (7)
Bumper stand, left (8)
Cross member for luggage compartment floor (9)
Rear luggage compartment floor (10)
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Overview of consumables in Electronic Parts Catalog - Supply the following consumables:
| Material | Quantity |
|---|---|
| Adhesive K1 | 1 |
| Adhesive K5 (50 ml) | 1 |
| Blind rivet N1 | 31 |
| Blind rivet N2 | 6 |
| Blind rivet N9 | 1 |
| Coarse thread bolt | 35 |
| Threaded weld bolt | 5 |
| Cleaning agent R1 | 1 |
| Cleaning agent R2 | 1 |
| Sealant D1 | 1 |
| Cavity sealing wax remover | 1 |