Supplying The New Parts Required
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
- All work on the high-voltage system may only be carried out by specially trained and technically experienced personnel.
- For additional information see:
61 00... Safety instructions on handling hybrid cars
- For additional information see:
61 25... Notes on repair of high-voltage battery unit
- Observe the procedure for repair stage 2.
For additional information see: 41 00... Repair method for repair stage 2
- For information about stripping and rebuilding operations, refer to the surrounding text in the AIR. See the FRU number.
Preliminary work
- Refer to REMOVE FLAP IN LUGGAGE COMPARTMENT TRIM PANEL ON RIGHT .
- Refer to DE-ENERGIZE THE HIGH-VOLTAGE SYSTEM .
- Refer to CHECK THAT NO VOLTAGE IS APPLIED .
- Provide the following new part (see Electronic Parts Catalog):
- Roof body shell (1)
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Overview of consumables in Electronic Parts Catalog - Have the following consumables ready:
Material Quantity Adhesive K2 1 Adhesive K5 (50 ml) 1 Aluminum adhesive tape 1 Cleaning agent R1 1 Cleaning agent R2 1 Sealing compound D1 1 sound insulation 1 Blind rivet for ground strap 8 NOTE: TECHNICAL INFORMATION
Store adhesive at room temperature.
Adhere to adhesive processing temperature of 15 - 28°C without fail.
Before installation: Store roof outer skin and vehicle for at least 12 hours at room temperature (17°C to 35°C). - Tools also required:
Roof pliers set, order number: 81 43 2 158 707
See bottom Aftersales Assistance Portal (ASAP), workshop equipment service/technology - Start BMW
Or at: www.bmwgroup-wep.com
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
- All work on the high-voltage system may only be carried out by specially trained and technically experienced personnel.
- For additional information see:
61 00... Safety instructions on handling hybrid cars
- For additional information see:
61 25... Notes on repair of high-voltage battery unit
- Observe the procedure for repair stage 2.
For additional information see: 41 00... Repair method for repair stage 2
- For information about stripping and rebuilding operations, refer to the surrounding text in the AIR. See the FRU number.
Preliminary work
- Refer to REMOVE FLAP IN LUGGAGE COMPARTMENT TRIM PANEL ON RIGHT .
- Refer to DE-ENERGIZE THE HIGH-VOLTAGE SYSTEM .
- Refer to CHECK THAT NO VOLTAGE IS APPLIED .
- Prepare the following new parts (see Electronic Parts Catalog [EPC]):
Roof outer skin (1)
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Overview of consumables in Electronic Parts Catalog - Have the following consumables ready:
Material Quantity Adhesive K2 1 Adhesive K5 (50 ml) 1 Aluminum adhesive tape 1 Cleaning agent R1 1 Cleaning agent R2 1 Sealing compound D1 1 sound insulation 2 Blind rivet for ground strap 8 NOTE: TECHNICAL INFORMATION
Store adhesive at room temperature.
Adhere to adhesive processing temperature of 15 - 28°C without fail.
Before installation: Store roof outer skin and vehicle for at least 12 hours at room temperature (17°C to 35°C). - Have the additionally required tool ready:
Roof pliers set, order number: 81 43 2 158 707
See bottom Aftersales Assistance Portal (ASAP), workshop equipment service/technology - Start BMW
Or at: www.bmwgroup-wep.com