New Parts Required
Precondition
- Battery charger is disconnected.
- Trunk lid is open.
- Ignition is switched off.
- Vehicle has gone to sleep (rest state).
WARNING:
High-voltage system.
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
- All work on the high-voltage system may only be carried out by specially trained and technically experienced personnel.
- For additional information see:
61 00... Safety instructions on handling hybrid cars
- For additional information see:
61 25... Notes on repair of high-voltage battery unit
NOTE:
TECHNICAL INFORMATION
For additional information see: 41 00... Contents of Body, General
For additional information see: 41 00... Contents of Body, General
NOTE:
TECHNICAL INFORMATION
Observe the procedure for repair stage 3.
For additional information see: 41 00... Repair method for repair stage 3
Observe the procedure for repair stage 3.
For additional information see: 41 00... Repair method for repair stage 3
NOTE:
TECHNICAL INFORMATION
For the stripping and rebuilding operations, refer to the texts in the Commercial Service Data. See the FRU number.
For the stripping and rebuilding operations, refer to the texts in the Commercial Service Data. See the FRU number.
NOTE:
TECHNICAL INFORMATION
For additional information see: 41 00... Spot-weld bonding steel components
For additional information see: 41 00... Spot-weld bonding steel components
NOTE:
TECHNICAL INFORMATION
Use only approved spot welder for repair.
For additional information see: 41 00... Workshop equipment
Use only approved spot welder for repair.
For additional information see: 41 00... Workshop equipment
Preliminary work
- Refer to DE-ENERGIZE THE HIGH-VOLTAGE SYSTEM .
- Refer to CHECK THAT NO VOLTAGE IS APPLIED .
- Prepare the following new parts (see Electronic Parts Catalog [EPC]):
A-pillar, outer part (1)
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Overview of consumables in Electronic Parts Catalog - Supply the following consumables:
| Material | Quantity |
|---|---|
| Adhesive K5a | 1 |
| Cleaning agent R1 | 1 |
| Cleaning agent R2 | 1 |
| T-bolt | 5 |
| Cavity protection remover | |
| Sealant D1 |