Sticking the pressure compensation element on the lid of the brush compartment

Precondition

Second person is available for the entire duration of the repair.

Packaging of the pressure compensation element is undamaged.

All special tools are clean and free of grease.

Workstation is clean.

Hands are clean.

NOTE: RISK OF DAMAGE

The pressure compensation element is vital in ensuring flawless functioning of the drive unit. Incorrect handling can prematurely damage the pressure compensation element and impede its functioning, which can result in a failure of the drive unit.
Do not exert any pressure on the pressure compensation element (either with your finger or with other objects).
Do not place anything on the pressure compensation element.
Do not touch the bonding surface of the pressure compensation element.
Handling it according to the repair instructions must be ensured.

NOTE: A second person must be available to the person performing the task for the entire duration of the repair process.
The second person has the following tasks:
Check that the bonding surfaces are cleaned properly.
Check of correct installation of the pressure compensation element.
Check that the special tools are handled as prescribed.
Check of correct repair in accordance with the repair instructions.

NOTE: TECHNICAL INFORMATION
The bonding surface must be free of adhesive residue, greases and cleaning agents.

Clean bonding surface (1) with the cleaning agent.

CONSUMABLE SPECIFICATION

Safety cleaning agent 2.0	500 ml, Spray can	83192362037
	20, Canister	83192362038
	60, Canister	83192362040

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Dry the bonding surface (1) with a clean, lint-free cleaning cloth.
Position the centering sleeve 5 A3E 594 on position (1) of lid (2) as shown.
Press pins (3) in.

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Position the pressure compensation element (1) with the protective film facing down on a clean surface as shown.
Position the suction lifter 5 A3E 597 above the pressure compensation element (1) in such a way that the mark (2) and the opening (3) lie on top of each other.
Set the suction lifter 5 A3E 597 on the pressure compensation element (1) without applying any pressure and press together slightly halfway.
Do not press the suction lifter 5 A3E 597 together fully.

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Now the pressure compensation element (1) adheres to the suction lifter 5 A3E 597.
Check whether the pressure compensation element (1) adheres to the suction lifter 5 A3E 597 in the shown position.
Mark (2) and the opening (3) must lie on top of each other.
If necessary, correct the position and repeat the process.

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Detach the protective film (1) from the pressure compensation element (2) .
Do not touch the bonding surface of the pressure compensation element!

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Position the suction lifter 5 A3E 597 as shown with the flat side (2) downwards in the centering sleeve 5A3E 594.
Mark (1) of suction lifter 5 A3E 597 is at the top.

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1. Press suction lifter 5 A3E 597 slightly up to stop (1) .
2. Press suction lifter 5 A3E 597 together completely (2) .
3. Remove the suction lifter 5 A3E 597.

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Check whether the pressure compensation element (1) is in the correct position shown.
If the pressure compensation element (1) is not in the position shown:
Remove the centering sleeve 5 A3E 594.

Remove and dispose of pressure compensation element (1) .

Repeat procedure.

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Position the installation aid 5 A3E 5D3 as shown.

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Press the installation aid 5 A3E 5D3 as shown up to the stop (1) once and hold for 5 s (count to 5).
Do not press repeatedly!
Remove all special tools.

Courtesy of BMW OF NORTH AMERICA, INC.

Sticking the pressure compensation element on the lid of the brush compartment

Precondition

Second person available for the entire duration of the repair

Packaging of the pressure compensation element undamaged

All special tools clean and free of grease

Clean workstation

Clean hands
NOTE:
RISK OF DAMAGE
- The pressure compensation element is vital in ensuring flawless functioning of the drive unit. Incorrect handling can prematurely damage the pressure compensation element and impede its functioning, which can result in a failure of the drive unit.
- Do not exert any pressure on the pressure compensation element (either with your finger or with other objects).
- Do not place anything on the pressure compensation element.
- Do not touch the bonding surface of the pressure compensation element.
- Handling it according to the repair instructions must be ensured.
NOTE: A second person must be available to the person performing the task for the entire duration of the repair process.
The second person has the following tasks:
Check that the bonding surfaces are cleaned properly.
Check of correct installation of the pressure compensation element.
Check that the special tools are handled as prescribed.
Check of correct repair in accordance with the repair instructions.

NOTE: TECHNICAL INFORMATION
The bonding surface must be free of adhesive residue, greases and cleaning agents.

Clean bonding surface (1) with the cleaning agent.

CONSUMABLE SPECIFICATION

Safety cleaning agent 2.0	500 ml, Spray can	83192362037
	20, Canister	83192362038
	60, Canister	83192362040

Courtesy of BMW OF NORTH AMERICA, INC.

Dry bonding surface (1) with a clean, lint-free cleaning cloth.
Position the pressure compensation element (1) with the protective film facing down on a clean surface as shown.
Position the suction lifter 5 A3E 597 above the pressure compensation element (1) in such a way that the mark (2) and the opening (3) lie on top of each other.
Set the suction lifter 5 A3E 597 on the pressure compensation element (1) without applying any pressure and press together slightly halfway.
Do not press the suction lifter 5 A3E 597 together fully.

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Now the pressure compensation element (1) adheres to the suction lifter 5 A3E 597.
Check whether the pressure compensation element (1) adheres to the suction lifter 5 A3E 597 in the shown position.
Mark (2) and the opening (3) must lie on top of each other.
If necessary, correct the position and repeat the process.

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Detach the protective film (1) from the pressure compensation element (2) .
Do not touch the bonding surface of the pressure compensation element!

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Position suction lifter 5 A3E 597 in centering sleeve 5 A3E 5F5 as shown.
Mark (1) of suction lifter 5 A3E 597 is at the top.

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1. Press suction lifter 5 A3E 597 slightly up to stop (1) .
2. Press suction lifter 5 A3E 597 together completely (2) .
3. Remove the suction lifter 5 A3E 597.

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Check if the pressure compensation element (1) is inside the centering sleeve 5 A3E 5F5.
If not, repeat the process.

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Position the installation aid 5 A3E 5D3 as shown.

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Press the installation aid 5 A3E 5D3 as shown up to the stop (1) once and hold for 5 s (count to 5).
Do not press repeatedly!
Remove all special tools.

Courtesy of BMW OF NORTH AMERICA, INC.