Attaching highly integrated electrified drive topology to the assembly jig
- Mount 5 A1B E86 onto the suspended electric drive unit (3) .
- Hand-tighten the screws (1) .
- 2 455 010 Mount on 5 A1B E86 .
- Hand-tighten the screws (2)
.
- 2 413 082 Attach to the 0 495 187 (00 2 300) .
- 2 455 010 Attach to the 2 413 082 .
- Tighten the screws (1) .
- Tighten the screws (2) .
- 5 A2B A98
and remove 2 456 428
from the highly integrated electrified drive topology (3)
.NOTE: TECHNICAL INFORMATION
The oil module and the transmission of the electric drive unit are filled with oil.
Tilting the electric drive unit will cause oil to run out. - Maintain the horizontal position of the electric drive unit (3) during the entire repair.
- Do not tilt the electric drive unit (3)
.CAUTION: Materials harmful to health.
Contact with fluids harmful to health!- Note and follow safety instructions on containers.
- Conduct all work in appropriate personal protective equipment only.
NOTE: TECHNICAL INFORMATION
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.NOTE: TECHNICAL INFORMATION
A temperature of the electric drive unit of approx. 18°C is sufficient for draining and topping up the transmission oil. - Place a suitable collecting vessel under both oil drain plugs (1) and (2) .
- Loosen oil drain plugs (1) and (2) .
- Drain off transmission oil.
Dripping time approx. 5 min
(Target quantity of the drained transmission oil: 1.71)
- Tighten the oil drain plug (1)
.TIGHTENING TORQUE SPECIFICATION
Oil drain plug to oil module Tightening torque 5 Nm - Replace the sealing ring of oil drain plug (2)
.
Parts: Sealing ring
- Tighten oil drain plug (2)
.TIGHTENING TORQUE SPECIFICATION
Oil drain plug to transmission M16 Tightening torque 35 Nm
CAUTION:
Tipping hazard
Injury hazard!
Injury hazard!
- Place the electric drive unit in the center on the engine support bracket.
- Before assembly, position the electric drive unit (1) on 0 495 187 (00 2 300)special tools 2 413 082 and 0 495 198 (00 2 322) as follows:
- 2 413 082
and screw 0 495 198 (00 2 322)
together so that the left (2) 2 bores
and right (3) 4 bores
can be seen.
- Mount 5 A1B E90 onto the suspended electric drive unit (3) .
- Hand-tighten the screws (1) .
- 2 455 010 Mount on 5 A1B E90 .
- Hand-tighten the screws (2).
- 2 413 082 Attach to the 0 495 187 (00 2 300).
- 2 455 010 Attach to the 2 413 082.
- Tighten the screws (1) .
- Tighten the screws (2) .
- 5 A2B A98
and remove 2 456 428
from the highly integrated electrified drive topology (3).
Drain transmission fluid
CAUTION: Materials harmful to health.
Contact with fluids harmful to health!- Note and follow safety instructions on containers.
- Conduct all work in appropriate personal protective equipment only.
NOTE: TECHNICAL INFORMATION
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.NOTE: TECHNICAL INFORMATION
A temperature of the electric drive unit of approx. 18°C is sufficient for draining and topping up the transmission oil. - Place a suitable collecting vessel under the oil drain plug (1) .
- Release the oil drain plug (1) .
- Drain off transmission oil.
Dripping time approx. 5 min
(Target quantity of the drained transmission oil: 0.5 I)
- Replace the sealing ring of oil drain plug (1)
.
Parts: Sealing ring
- Tighten the oil drain plug (1)
.TIGHTENING TORQUE SPECIFICATION
Oil drain plug to transmission M16 Tightening torque 35 Nm - Swivel the electric drive unit (1)
out of the pictured position by 90° in the arrow direction.
In this position, all repair procedures are performed on the electric drive unit (1) .