Preparing New Part
Joining method
- Mark and make the separating cuts on the new part in accordance with the separating cuts on the vehicle.NOTE: TECHNICAL INFORMATION
For additional information see: 41 00...
Reinforcement plate with stud bolt (glued or welded) - At the separating cuts, prepare the reinforcement plates for the welded connection and the bonded connection.
- Prepare the reinforcement plate universal (2) for the separating cut (1) in the water channel.
- In the area (1), drill 7 Ø 4.2 mm bores for blind rivets.
Areas (2) and (3) = bonded rivet method (punch rivets).
- In the area (1), drill 6 Ø 4.2 mm bores for blind rivets.
Area (2) = bonded rivet method (punch rivets).
- In the area (1), drill one Ø 4.2 mm bore for a blind rivet.
Area (2) = bonded rivet method (punch rivets).
- Prepare the area (3) for joining by welding. The area (3) corresponds with the area of the component "reinforcement D-pillar" (4) below that.
- Prepare the area (1) for joining by welding. The area (1) corresponds with the area of the component "reinforcement D-pillar" below that.
Areas (2) = bonded rivet method (punch rivets).
Area (3) = bonded rivet method (beading).
- Remove new part and deburr holes.
- Prepare separating cuts on the D-pillar and water channel for joining by using the welding method.
- Prepare bonding surfaces.
Preparing the steel surface (used part and new part) for non-structural bonding
- Do not sand the bonding surface.
- Do not sand the bonding surface down to the bare metal.
- Remove coarse contamination from the bonding surfaces using cleaning agent R2.CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean bonding surface with the cleaning agent R1. Adhere to the air drying time of 2 min!
CONSUMABLE SPECIFICATION
| Cleaning agent R1 | 100 ml, Bottle | 83192211217 |