Preparing New Part
- Place roof outer skin on vehicle and adjust to fit.
- To keep the processing time short after applying the adhesive, have the following attachment material ready before the installation.
Mounting and adjusting the securing tool for the roof outer skin
- Variant with M7 rivet nut:
Pull out the hold-down device (1) before installation by turning it until it reaches the same dimensions as shown.
Position the securing tool 2 469 797 over the rivet nut (2).
Join the M7 screw (3) and tighten by hand until the roof outer skin rests on the roof frame.
Variant with mounting hole for mounting the roof rack:
Pull out the hold-down device (2) before installation by turning it until it reaches the same dimensions as shown.
Position the securing tool 2 469 797 over the mounting hole.
Join the M7 screw connection (1) (screw, 2 washers and nut) and hand-tighten it until the roof outer skin rests on the roof frame.
- Mount and set the securing tools 2 469 797
.NOTE: Perform the steps on the left and right side.
- In adhesive area (1), make bore (2) of Ø 4.2 mm for the blind rivet.
Make bore (2) on the lower edge of the roof outer skin as shown.
- Prepare area (1) for joining via the welding method.
- Prepare bonding surfaces (1) on body and new part.
Preparing the steel surface (used part and new part) for non-structural bonding
- Do not sand the bonding surface.
- Do not sand the bonding surface down to the bare metal.
- Remove coarse contamination from the bonding surfaces using cleaning agent R2.CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean bonding surface with the cleaning agent R1. Adhere to the air drying time of 2 min!
| Cleaning agent R1 | 100 ml, Bottle | 83192211217 |