Install New Parts

Installing right side member 

• Weld new part in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Adjust new parts to fit with alignment bracket or universal fixture and secure.
• Weld new part in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld new part in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld new part in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new parts in the area (1).

Courtesy of BMW OF NORTH AMERICA, INC.

Install the luggage compartment floor on the right 

• Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
  CONSUMABLE SPECIFICATION
  
  

  Cleaning agent R2

  500 ml

  83190417324

• Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
  CONSUMABLE SPECIFICATION
  
  

  Cleaning agent R1

  100 ml, Bottle

  83192211217

• Apply adhesive K5 to the bonding surfaces.
  ADHESIVE SPECIFICATION
  
  

  Body adhesive K5

  50 ml

  83192158654

  NOTE: TECHNICAL INFORMATION 
  When installing the new part, make sure that all bonding surfaces have sufficient adhesive.
• Install the new part and rivet it in areas (1) and (2) with blind rivet N3.
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N3  Ø 4 mm; clamping area 1-3 mm

  83190301421

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: To provide a better overview: Schematic diagram with partially hidden components.
• Rivet the new part in area (1) with blind rivet N3.

  Courtesy of BMW OF NORTH AMERICA, INC.

• In area (1), rivet the new part with blind rivet N3.
• In area (2), install 2 x punch rivets N4.

Courtesy of BMW OF NORTH AMERICA, INC.

Installing the EMC screw 

• Drill a hole with a diameter of 4.2 mm.

  In the case of glued connections, only drill the hole after the adhesive has fully hardened.

• Screw in the EMC screw.
  CONSUMABLE SPECIFICATION
  
  

  EMC screw

  SF Plus M5x15

  83190301639

• Seal the EMC screw with the sealant.

• After the adhesive has hardened in areas (1), install two EMC screws.
  CONSUMABLE SPECIFICATION
  
  

  screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: To provide a better overview: Schematic diagram with partially hidden components.
• Install an EMC screw once the adhesive has hardened in area (1).

Courtesy of BMW OF NORTH AMERICA, INC.

Install center luggage compartment floor 

• Install and secure the new parts.
• Weld the new parts in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: Perform the steps on the left and right side.
• Weld the new parts in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new parts in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new parts in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new parts in areas (1) and (2).

Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up work