Insert Engine Mount

• Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
  CONSUMABLE SPECIFICATION
  
  

  Cleaning agent R2

  500 ml

  83190417324

• Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
  CONSUMABLE SPECIFICATION
  
  

  Cleaning agent R1

  100 ml, Bottle

  83192211217

• Apply adhesive K1 to the bonding surfaces.
  ADHESIVE SPECIFICATION
  
  

  Body adhesive K1

  195 ml

  83190413015

• Install the new parts with an alignment bracket or a universal mount.

  During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.

• Rivet the new parts in the areas (1) with 3 blind rivets N1.
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the new part in the areas (1) and (2) with blind rivets N2.
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N2  Ø 6.5 mm; clamping area 4.8-6.8 mm

  83190301419

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the new part in the areas (1) with blind rivets N1.
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

• Position the new part and rivet it in the area (1) with N1 blind rivets.
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

• Rivet the new parts in the area (2) with blind rivet N2.
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N2  Ø 6.5 mm; clamping area 4.8-6.8 mm

  83190301419

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new part in areas (3).

  Avoid excessive application of heat to adhesive areas.

• Weld the new part in the area (1).

  Avoid excessive application of heat in this process.

  The cowling cross-member (2) is filled with hardly inflammable cavity foam.

• In case of smoke formation: Stop the welding procedure and cool the welded area with compressed air if applicable.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the holder (1) in the area (2) with blind rivets N1.
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the holder (1) in the areas (2) with blind rivets N1.
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

Courtesy of BMW OF NORTH AMERICA, INC.

Installing the EMC screw 

• Drill a hole with a diameter of 4.2 mm.

  In the case of glued connections, only drill the hole after the adhesive has fully hardened.

• Screw in the EMC screw.
  CONSUMABLE SPECIFICATION
  
  

  EMC screw

  SF Plus M5x15

  83190301639

• Seal the EMC screw with the sealant.
  CONSUMABLE SPECIFICATION
  
  

  Sealant D1 (seam sealing)

  310 ml

  83422409985

• Use 3 EMC screws after the adhesive hardens in the areas (1).
  CONSUMABLE SPECIFICATION
  
  

  screw  EMC screw, SF Plus, M5x15

  83190301639

Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up work