Installing the complete exhaust system
CAUTION:
Component with heavy weight
.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
Heavy component
.
Heavy components can lead to injury or damage .
Heavy components can lead to injury or damage .
- Remove and install heavy components with the aid of another person/other persons.
CAUTION:
Grinding dust from grinding of components
.
Hazardous to health!
Hazardous to health!
- Directly draw off the grinding dust.
- Ensure adequate ventilation.
- Conduct all work in appropriate personal protective equipment only.
NOTE:
TECHNICAL INFORMATION
Check the exhaust system for tightness after installation.
Check the exhaust system for tightness after installation.
NOTE:
TECHNICAL INFORMATION
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
CAUTION:
Shavings resulting from sawing or grinding components
.
Injury hazard!
Injury hazard!
- Conduct all work in appropriate personal protective equipment only.
- Wear safety goggles and hand protection.
- Version A:
Open the weld seam (1) with a conventional tool.
Remove ribbon clamp (2) .
Replace the (2) ribbon clamp.
Parts: Ribbon cable clamp
NOTE:
Schematic diagram is for example purposes. Some parts may differ in certain details.
- Check all the rubber mounts (1) of the exhaust system for damage.
- Replaced damaged rubber mounts.
Parts: Rubber mount
- Insert and install the exhaust system (3) with the help of a support person.
- Replace nuts (2) .
Parts: Nuts
- Tighten nuts (2) .
TIGHTENING TORQUE SPECIFICATION
| Rear silencer to body/bumper support | ||
|---|---|---|
| M8 Replace nuts. |
Tightening torque | 19 Nm |
NOTE:
The following step(s) must be performed if the listed component(s) is/are installed.
- Connect connectors (1) and lock.
The connector (1) must engage audibly.
- Replace nut (1) .
Parts: Nut
- Tighten the bolt (1) on the rear axle support.
TIGHTENING TORQUE SPECIFICATION
| Rear silencer on support | ||
|---|---|---|
| Nut M8 Replace nut. |
tightening torque | 19 Nm |
- Replace nut (1) .
Parts: Nut
- Tighten nut (1) .
TIGHTENING TORQUE SPECIFICATION
| Front pipe/front silencer/gasoline particulate filter to the transmission holder | ||
|---|---|---|
| M8 Replace nut. |
tightening torque | 19 Nm |
- Tighten the ribbon clamp (1) .
TIGHTENING TORQUE SPECIFICATION
| Exhaust system to catalytic converter | ||
|---|---|---|
| Ribbon clamp nut M8 Replace the ribbon clamp. |
tightening torque | 26 Nm |
| Ribbon clamp nut M10 Replace the ribbon clamp. |
tightening torque | 55 Nm |
- Version B:
Replace V-band clamp.
Parts: V-band clamp
Unscrew the nut (1) and remove the sealing ring (2) .
- Bend all the sheet metal tabs, except those in the marked area, all around using a suitable tool.
- Mount the V-clip (1) on the sealing ring (2) .
- Make sure that the V-ribbon clip is (1) correctly positioned on the sealing ring (2) .
- Make sure that, after mounting, the V-ribbon clip is on the sheet metal tabs in the marked areas.
- Connect the exhaust system (1) with the catalytic converter (2) and position it correctly (arrow).
- Make sure that V-clip (1) is fitted correctly.
- Tighten down screw (2) .
TIGHTENING TORQUE SPECIFICATION
| V-ribbon clip to catalytic converter | ||
|---|---|---|
| V-ribbon clip Replace V-ribbon clip. |
tightening torque | 25 Nm |
If installed: Installing the right rear torsion strut
NOTE:
TECHNICAL INFORMATION
Driving without torsion strut is prohibited.
Driving without torsion strut is prohibited.
- Insert and install the right torsion strut (4) .
- Replace screws (3) .
Parts: Screws
- Hand-tighten the screws (3) .
- Insert and install the left torsion strut (2) .
- Replace screws (1) .
Parts: Screws
- Hand-tighten the screws (1) .
- Hand-tighten the screws/nuts (arrows).
NOTE:
Perform the steps on the right and left side.
- Replace screws (1) .
Parts: Screws
- Tighten the screws (1) .
TIGHTENING TORQUE SPECIFICATION
| Torsion strut on side member, lateral | ||
|---|---|---|
| M12 Replace screws. |
Joining torque | 100 Nm |
| Angle of rotation | 90° | |
- Replace screws (1) .
Parts: Screws
- Tighten the screws (1) .
TIGHTENING TORQUE SPECIFICATION
| Torsion strut to mounting | ||
|---|---|---|
| M12 Replace screws. |
Tightening torque | |
| Angle of rotation | 90° | |
- Replace screws (2) .
Parts: Screws
- Tighten the screws (2) .
TIGHTENING TORQUE SPECIFICATION
| Torsion strut to mounting | ||
|---|---|---|
| M12 Replace screws. |
Tightening torque | |
| Angle of rotation | 90° | |
- Tighten the screws/nut (arrows).
TIGHTENING TORQUE SPECIFICATION
| Torsion strut to compression strut | ||
|---|---|---|
| M8 | Tightening torque | 28 Nm |
NOTE:
Perform the steps on the right and left side.
- Position the cover (1) .
- Tighten the bolts and nuts (arrows).
TIGHTENING TORQUE SPECIFICATION
| Undershield, side | ||
|---|---|---|
| Hexagon screw | Tightening torque | 2.6 Nm |
| Plastic nut | Tightening torque | 2.6 Nm |
Follow-up work