Removing the engine from the lifting table
- Release union nuts (2).
- Unclip the pressure lines (3) from the retaining clips in the areas (1).
- Loosen nuts (1).
- Loosen screws (2).
- Feed out and remove the catalytic converters (3).
- Unlock and disconnect the plug connection (1) from the VTG.
- Release the wiring harness mountings (2).
- Unlock and disconnect the plug connection (3) from the automatic transmission.
- Release the screw in area (4).
- Remove ground cable.
- Unlock plug connection (1) and disconnect.
- Lash transmission with commercially available tensioning strap (1).
- Loosen nut (1).
- Loosen screw (1).
- Disconnect hydraulic lines (2) to transmission oil cooler.
- Loosen screws (1).
- Lower and store front prop shaft (1).
- Remove cover (1).
- Release converter bolt (1).
Crankshaft at central bolt may only be turned clockwise.
- Prepare special tool 0 494 451 (24 4 160) (1) with the special tool 0 494 622 (24 4 164) (2) as shown.
- Insert special tool 0 494 451 (24 4 160) into the recess of the transmission housing and apply slight tension using the screw (1).
- Screw the bolt (2) in to the stop.
- Tighten down screw (1).
- Secure engine on engine mounting bracket with a workshop crane and special tool 0 490 567 (11 0 020).
- Support engine.
- Loosen the screws (arrows) and remove the transmission.
- Release retaining screws (1) on the lifting table (2) on both sides by a few threads.
- Slide transmission (1) to the rear and disconnect from the engine.
- Loosen screw (1).
- Loosen screw (1).NOTE: The operations shown only for one side must be carried out on both sides.
- The screws (1) must be tightened hand-tight.
- Release the central bolt of the output shaft.
- Remove the swivel bearing mount (2) and set it aside.
- Hold the swivel bearing (3) with the special tool 2 220 718. NOTE: The operations shown only for one side must be carried out on both sides.
- Loosen screw (1).
- Tilt the swivel bearing (2) slightly forwards in the direction of the arrow.
- Loosen and remove the output shaft (3) at the front axle differential with a suitable tool.
- Lift engine with a workshop crane (1) and the special tool 0 490 567 (11 0 020) out of the engine mounts.