Remove the automatic transmission (AISIN GA8G45)

WARNING: Car may slip off the vehicle hoist where components are supported .
Danger! Immobilization period-threatening injuries!

Secure the vehicle hoist against lowering and lifting.
Make sure that the vehicle does not lift off the mounting plates on the vehicle lift.

WARNING: Car may slip off the vehicle hoist if the weight is distributed unevenly .
Danger! Immobilization period-threatening injuries!

Ensure there is a specific weight compensation on the car.

WARNING: Vehicle may slip off the vehicle hoist if the vehicle hoist is handled incorrectly .
Danger! Immobilization period-threatening injuries!

Observe safety instructions on raising the vehicle using a vehicle hoist.
For additional information see: RAISING THE VEHICLE WITH A VEHICLE LIFT) .

CAUTION: Component with heavy weight .
Injury hazard!

Note component's center of gravity.
Support component using a jack.
Secure component against falling off the jack.

CAUTION: Materials harmful to health .
Contact with fluids harmful to health!

Note and follow safety instructions on containers.
Conduct all work in appropriate personal protective equipment only.

Preliminary work

Refer to BRINGING FRONT COMPARTMENT LID IN THE SERVICE POSITION .
Refer to REMOVING SUSPENSION CROSS-BRACE .
Refer to REMOVING REAR HOOD SEAL .
Refer to REMOVING FRONT WINDSHIELD PANEL COVER .
Refer to REMOVING THE UPPER FIREWALL COVER PANEL .
Refer to REMOVING THE ACOUSTIC COVER .
Refer to REMOVING THE INTAKE MANIFOLD FOR INTAKE SILENCER HOUSING .
Refer to REMOVING INTAKE SILENCER HOUSING .
Refer to DISCONNECTING CABLE FROM BATTERY EARTH LEAD .
Refer to REMOVING THE SYSTEM BATTERY .
Refer to REMOVING CROSS CONNECTION .
Refer to REMOVING FRONT CROSS CONNECTION .
Refer to REMOVING FAN COWL WITH ELECTRIC FAN .
Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
Refer to DRAINING THE COOLANT FROM THE COOLANT CIRCUIT .
Refer to CONNECTING COOLANT LINE .
Refer to INSTALLING FAN COWL WITH ELECTRIC FAN .
Refer to INSTALLING CROSS CONNECTION .
Refer to INSTALLING FRONT CROSS CONNECTION .
Refer to INSTALLING THE ENGINE BRIDGE .
Refer to REMOVING STARTER MOTOR .
Refer to DETACHING STEERING SHAFT AT BOTTOM FROM STEERING GEAR .
Refer to ATTACHING THE LEFT AND RIGHT COOLANT RADIATOR .
Refer to REMOVING FRONT LEFT OR RIGHT WHEEL .
Refer to IF INSTALLED: REMOVING REAR UNDERBODY PROTECTION .
Refer to REMOVING FRONT LEFT AND RIGHT WHEEL ARCH COVER .
Refer to WITH RIGHT INSTALLATION: DETACHING THE CABLE FOR THE RIDE HEIGHT SENSOR .
Refer to RELEASING THE LEFT AND RIGHT ANTI-ROLL BAR FROM THE ANTI-ROLL BAR LINK .
Refer to DETACHING RUBBER MOUNT FROM FRONT AXLE SUPPORT .
Refer to DISCONNECTING PLUG CONNECTIONS FROM STEERING GEAR .
Refer to DISCONNECTING PURGE AIR LINE .
Refer to RELEASING ATTACHMENTS FROM THE FRONT AXLE SUPPORT .
Refer to DETACHING AND REMOVING FRONT AXLE COMPLETELY .
Refer to PARTIALLY REMOVING LEFT OUTPUT SHAFT .
Refer to PARTIALLY REMOVING RIGHT OUTPUT SHAFT .
Refer to REMOVING EXHAUST SYSTEM .
Refer to REMOVING FRONT HEAT SHIELD .
Refer to REMOVING HEAT SHIELD AT REAR .
Refer to REMOVING PROP SHAFT .
Refer to REMOVING THE INTERMEDIATE SHAFT WITH THE SUPPORT TUBE .
Refer to REMOVING HOLDER WITH RUBBER MOUNT .
Refer to REMOVING TRANSFER BOX (VTG) .

CAUTION: Materials harmful to health .
Contact with fluids harmful to health!

Note and follow safety instructions on containers.
Conduct all work in appropriate personal protective equipment only.

NOTE: RISK OF DAMAGE
Damage to the engine block .
Serious damage to the engine block and transmission due to damaged and corroded screws .

It is imperative that protruding threads of the transmission bolts are checked for corrosion and damage prior to removal.
It is imperative that all rust is removed from corroded threads and that they are cleaned prior to removal.
Replace rusted and damaged bolts.

Remove E-box

Loosen screws (1) .
Guide out the tension strut (2) upwards and remove.

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Detach positive battery terminal (1) .
Guide out the battery positive terminal (1) and place to the side.
Guide the positive battery cable (2) out of the holder (3) and lay to one side.

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Loosen screw (1) .
Unlock the cover (2) and feed out of the guides (3) in the direction of the arrow and remove.

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Guide out the connector (1) from the E-box (2) in the direction of the arrow and remove.
Unlock and loosen connector (1) .

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Unlock and remove the connector (1) in the direction of the arrow.
Feed out connector (1) and place to one side.

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Unlock and loosen connector (1) .

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Thread out positive battery cable (1) and set it aside.
Unlock lock (2) .
Feed out the wiring harness section (3) for the injectors and ignition coils in the direction of the arrow and set aside.

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Unlock the locks (1) .
Feed out the wiring harness section (2) for the Valvetronic servomotor in the direction of the arrow and set aside.

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Unlock the locks (1) .
Feed out wiring harness section (2) for the engine and set aside.

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Unlock and loosen holder (1) .
Thread the holder (1) in direction of arrow out of the E-box (2) and set aside.

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Loosen screw (1) .

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Thread E-box (1) in direction of arrow out of the guide (2) and remove.

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Remove the integrated power supply module (PDM)

NOTE: RISK OF DAMAGE
Electrostatic discharge .
Damage to or destruction of electrical components .

Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away.
Read and comply with user information on using the associated special tool 12 7 060.
Only tap the housings of electrical components. Do not tap pins or multi-pin connectors directly.
Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
For additional information see: NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .

NOTE: RISK OF DAMAGE
Damage to wires when disconnecting connectors and plug connections .
Sheared wires can cause a short circuit .

Do not pull on wires when disconnecting connectors and plug connections.

Unlock and disconnect the plug connection (1) .

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Unlock locking mechanisms (1) and (2) .
Slide out and remove the integrated power supply module (3) in the direction of the arrow.

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Remove battery carrier

Detach cable clip (1) from battery carrier (5) .
Detach coolant line (2) from battery carrier (5) .
Loosen screws (3) .
Loosen screw (4) .
Feed out battery carrier (5) and remove.

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Loosen screw (1) .
Detach the ground strap (2) from the transmission and set it aside.

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Unlock plug connection (1) and disconnect.
Detach the clamps (2) with the wiring harness (3) from the transmission and set it aside.

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NOTE: TECHNICAL INFORMATION
The illustration shows the transmission oil cooler on vehicles with engine B47.

Unfasten hose clamps (1) .
Disconnect coolant hoses (2) from transmission oil cooler (3) .
Catch and dispose of escaping coolant.

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NOTE: TECHNICAL INFORMATION
The illustration shows the transmission oil cooler on vehicles with engine B48O.

Release locks (1) .
Disconnect coolant hoses from transmission oil cooler.
Catch and dispose of escaping coolant.

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Loosen screws (1) .

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Turn the engine using the special tool 0 493 380 (11 6 480) on the vibration damper in the direction of rotation.
Unscrew the nut (1) of the torque converter.
Crank engine further and release remaining 5 nuts.

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Support the transmission using special tools 0 490 133 (00 2 030) and 0 495 827 (23 4 150) .
Secure the transmission with the tensioning strap (3) .

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Unscrew the bolts (arrows) and remove the transmission.

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