Install heat management module

NOTE: RISK OF DAMAGE
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .

Route all cables without abrasions, do not trap and crush.

NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.

NOTE: RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .

Do not use any metal-cutting tools.

Clean sealing surfaces (1) .

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Replace sealing rings (1) on connecting pipe (2) .
Parts: Sealing ring
Coat sealing rings (1) with coolant before installing.

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Replace sealing rings (1) on heat management module (2) .
Parts: Sealing ring
Coat the sealing rings (1) on the heat management module (2) with coolant before installing.

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Guide in and install the connecting pipe (1) in the arrow direction on the heat management module (2) .

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Insert and install the heat management module (1) with the connecting pipe (2) .
Make sure that the connecting pipe (2) is installed correctly.

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Tighten down screws (1) .

TIGHTENING TORQUE SPECIFICATION

Heat exchange module to crankcase
M6	Tightening torque	9 Nm

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Connect connector (1) to the knock sensor and lock it.
The connector (1) must engage audibly onto the knock sensor.
Secure clamps (2) .

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Connect and lock the coolant line (4) .
The coolant line (4) must engage audibly.
Secure the clamp (3) .
Connect connectors (1) and (2) to the heat management module and lock them.
The connectors (1) and (2) at the heat management module must engage audibly.

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Feed in and install the grounding cable (2) .

Tighten nut (1) .

TIGHTENING TORQUE SPECIFICATION

Grounding cable on the starter motor generator
M8	tightening torque	19 Nm

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Secure the clamp (3) .
Connect and lock coolant lines (1) and (2) .
The coolant lines (1) and (2) must engage audibly.

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Connect and lock coolant line (1) .
The coolant line (1) must engage audibly.

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Guide in and install the support (2) for the intake plenum.

Tighten down screws (1) .

TIGHTENING TORQUE SPECIFICATION

Support to cylinder head
M6X16	tightening torque	8 Nm

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Secure clamps (1) .
Secure clamps (2) .

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Follow-up work

Refer to INSTALLING THE INTAKE PLENUM .
Refer to INSTALLING THE TANK VENT VALVE .
Refer to INSTALLING CONTROL UNIT BRACKET .
Refer to INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
Refer to INSTALLING THE DME CONTROL UNIT .
Refer to INSTALLING INTAKE FILTER HOUSING .
Refer to CONNECTING NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
Refer to ACTIVATING THE 48 V ELECTRICAL SYSTEM .
Refer to FILLING AND VENTING THE HIGH-TEMPERATURE COOLANT CIRCUIT .
Refer to FILLING AND VENTING THE LOW-TEMPERATURE COOLANT CIRCUIT .
Refer to INSTALLING ACOUSTIC COVER AT REAR .
Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
Refer to INSTALLING ACOUSTIC COVER .
Refer to INSTALLING THE STIFFENING PLATE .
Refer to INSTALLING FRONT UNDERBODY PROTECTION .
Refer to TAKING HOOD OUT OF THE SERVICE POSITION .