Installing the turbocharger (cylinder head removed)
NOTE:
RISK OF DAMAGE
Damage of the electric wastegate valve controller.
Excessive force when removing and installing a jammed turbocharger may damage the electric wastegate valve controller.
Damage of the electric wastegate valve controller.
Excessive force when removing and installing a jammed turbocharger may damage the electric wastegate valve controller.
- Do not pull on the electrical wastegate valve controller or on the coupling rod.
- Apply force only at the turbine housing and exhaust manifold.
- Do not pull on the compressor housing.
- Check screw-in depth (A) of upper stud bolts (1) ; if necessary, continue screwing in stud bolts or unscrew.
TECHNICAL DATA SPECIFICATION
| Screw-in depth of upper stud bolts on cylinder head | ||
| Dimension A | 30 mm | |
NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
- Do not use any metal-cutting tools.
- Clean the sealing surfaces (1)
on the cylinder head using special tool 0 495 102 (11 4 470)
.
- Replace gaskets.
Parts: Seals
- Position the seals (1) on the cylinder head.
- Make sure the seals (1) are positioned correctly.
NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
- Do not use any metal-cutting tools.
- Clean the sealing surfaces on the turbocharger (1) using special tool 0 495 102 (11 4 470)
.
- Insert and install the turbocharger (1) .
- Protect the turbocharger (1)
from falling.
- When replacing nut (1)
, use the changed version of nut (2)
.
- Replace the nuts (1)
and screws (2)
.
Parts: Nut and screws
- Insert the nuts (1) and screws (2) .
NOTE:
Join nuts and screws in 360 degree increments.
- Tighten the nuts (1) and screws (2) .
TIGHTENING TORQUE SPECIFICATIONS
| Turbocharger to cylinder head | ||
| M7 Replace screws. Replace nuts. |
1) Joining torque | 5 Nm |
| 2) tightening torque | 18 Nm | |
| 3) tightening torque | 18 Nm | |
- Feed in and install the heat shield (2) .
- Replace screws (1)
.
Parts: Screws
- Tighten down screws (1) .
TIGHTENING TORQUE SPECIFICATIONS
| Heat shield of turbocharger to cylinder head top | ||
| M8X12 Replace screws. |
tightening torque | 19 Nm |